Club Car CARRYALL 1500 CE, Owner'S Manual

Page 1: ...CARRYALL 1500 1700 CE Diesel All Wheel Drive Owner s Manual Refer to back cover for applicable build code range...

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Page 3: ...guage without the written consent of Club Car The information contained in this document is subject to change without notice Club Car reserves the right to make design changes to vehicles without obli...

Page 4: ...he vehicle Club Car products are backed by a customer support system designed to offer you fast courteous service In the event your Club Car vehicle needs repairs or service please contact your local...

Page 5: ...d Latch and Prop Rod 29 Loading and Unloading Cargo 30 Vehicle Load Capacities 31 Towing with the Vehicle 32 Transporting on a Trailer 32 Storage 33 Maintenance 35 Periodic Service Schedule 36 Periodi...

Page 6: ...Vehicle Specifications 56 Warranties 59 EC Declaration of Conformity Sample Document 61 Page 4 CARRYALL 1500 1700 CE Diesel All Wheel Drive Owner s Manual...

Page 7: ...gulations and safety requirements CAUTION The fuel system and engine on your vehicle are designed and built to government emissions standards Tampering by dealers customers operators and users is stri...

Page 8: ...al Hot Surface Warning on coolant pipes and underside of seats on bed seal 6 102459301 Decal Bed Latch Warning on vehicle body below bed latch 3 102459001 Decal Hot Manifold Warning on engine near man...

Page 9: ...rument panel 2 101609401 Decal Crush Area Warning behind seat near cargo bed 6 102961201 Decal ROPS Warning on ROPS 3 102459401 Decal Young Driver Warning on ROPS 7 103202601 Decal Vehicle Loading Ins...

Page 10: ...tank 2 102458901 Decal Hot Surface Warning on coolant pipes and underside of seats on bed seal 6 102459501 Decal Rotating Hot Parts Warning on frame near battery 3 102459001 Decal Hot Manifold Warning...

Page 11: ...nd seat near cargo bed 7 102884401 Decal Rollover Warning on instrument panel 3 102459301 Decal Bed Latch Warning on vehicle body below bed latch 8 102889201 Decal Falling Off Warning behind and below...

Page 12: ...ormation in this manual Understand and become familiar with the DANGER WARNING and CAUTION statements and procedures it contains along with the safety decals that are affixed to your vehicle Prior to...

Page 13: ...dicates an immediate hazard that will result in severe personal injury or death The color associated with Danger is RED WARNING A WARNING indicates an immediate hazard that could result in severe pers...

Page 14: ...in death or serious injury WARNING Follow the procedures exactly as stated in this manual and heed all DANGER WARNING and CAUTION statements in this manual as well as those on the vehicle Do not leave...

Page 15: ...o not wear loose clothing or jewelry such as rings watches chains etc when servicing the vehicle Use insulated tools when working near batteries or electrical connections Use extreme caution to avoid...

Page 16: ...er and soil causing environmental damage and personal injury Lead acid batteries are identified by the symbol shown below and should be properly recycled Figure 4 They cannot be disposed as municipal...

Page 17: ...ty symbols on the vehicle battery or batteries 1 2 3 4 5 6 1 Shield eyes 3 No smoking no open flames no sparks 5 Battery acid hazard 2 Read and follow operating instructions 4 Keep away from children...

Page 18: ...ryall 1700 vehicles All operating procedures maintenance and regular servicing are identical unless otherwise noted 1 4 3 2 The terms front 1 left hand 2 right hand 3 and rear 4 are used in this manua...

Page 19: ...igits 3 following the hyphen represent the unique sequential number assigned to each vehicle built within a given model year See following NOTE NOTE Have the vehicle serial number available when order...

Page 20: ...ntial Serial Number Figure 11 CC5819 123456 BC54679 SERIALNUMBER ASSEMBLED IN USA 4 1 2 3 2843 Figure 8 Serial Number Decal with the Vehicle Build Code 1632 Figure 9 ROPS Serial Number Location 831 Fi...

Page 21: ...oid unintentionally starting or rolling the vehicle set the park brake place the Forward Reverse handle in the NEUTRAL position turn the key switch to the OFF position and remove the key when leaving...

Page 22: ...n the handle is in the NEUTRAL middle position The engine must be at idle before shifting the Forward Reverse handle See preceding WARNING and CAUTION Club Car vehicles operate at a reduced speed in r...

Page 23: ...on the steering adjustment lock lever to firmly lock the steering column in position See following WARNING WARNING Ensure that the steering wheel lock is fully engaged before operating the vehicle 12...

Page 24: ...for extended periods while the engine is either off or idling will discharge the battery ELECTRIC BED LIFT Vehicles with Electric Bed Lift Option The electric bed lift switch 13 is located on the inst...

Page 25: ...on the lap belt as low as possible on the hips not on the waist The retractor will lock the belt during a sudden stop It also may lock if the occupant leans forward too quickly A slow easy motion will...

Page 26: ...must not ride on the vehicle Comply with state and local laws pertaining to child safety CAUTION Be careful not to damage the seat belt webbing or hardware Inspect the seat belt system periodically C...

Page 27: ...d easily See Safety Decal and Feature Identification on page 5 ROPS Check to ensure the ROPS is not damaged and all hardware is secure See Roll Over Protective Structure and Seat Belts on page 23 Seat...

Page 28: ...ng the engine with the key switch and placing the Forward Reverse handle in the FORWARD position the vehicle should accelerate smoothly to full speed as the accelerator pedal is pressed When the pedal...

Page 29: ...turning the vehicle reduce speed for adverse driving conditions such as wet grass or rough terrain Do not use the vehicle on public roads It is neither designed nor intended for street use and should...

Page 30: ...the accelerator pedal partially pressed the governor will cause the engine to assist the brakes in controlling downhill speed ALL WHEEL DRIVE AWD OPERATION Carryall 1500 CE and 1700 CE vehicles featu...

Page 31: ...res To lift the bed pull the bed latch handle toward the rear of the vehicle and lift the bed The prop rod will come to rest in one of the notches in the prop rod track To close the bed lift the bed s...

Page 32: ...rupt turns Make sure cargo is well secured The cargo s center of gravity can affect the handling steering and braking of the vehicle Avoid top heavy loads When the vehicle is loaded reduce speed and d...

Page 33: ...must not be exceeded to maintain safe vehicle operation Maximum Gross Vehicle Combination Weight The maximum gross vehicle combination weight includes the maximum gross vehicle weight and the gross t...

Page 34: ...ing in severe personal injury Stay clear from the area between the tow vehicle and the towed vehicle or trailer Towing another Club Car vehicle or a trailer can have adverse effects on vehicle handlin...

Page 35: ...If the vehicle or vehicles must be transported over long distances or on public highways they should be transported on an approved trailer that has an approved load rating in excess of the weight of...

Page 36: ...of water Rinse the solution off the battery Do not allow this solution to enter the battery Let the terminals dry and then coat them with Battery Terminal Protector Spray CC PN 1014305 8 Adjust the ti...

Page 37: ...cing Moving parts Do not attempt to service vehicle while engine is running Hot Do not attempt to service hot engine or exhaust system Failure to heed this warning could result in severe burns For veh...

Page 38: ...ary See Engine Oil Level Check on page 41 Engine Diesel Vehicles Check engine coolant add if necessary See Engine Coolant Level Check on page 47 Fuel Filters Diesel Vehicles Drain water from fuel filt...

Page 39: ...tem Section in the appropriate maintenance and service manual Check for leaks around gaskets fill plugs etc Diesel Vehicles Check the v belt for proper tension or damage Adjust or replace if necessary...

Page 40: ...L with filter See Oil Viscosity on page 45 Monthly by owner or trained technician Driveshaft 2 Chassis Lube EP NLGI Grade 2 First change 50 hours additional change every 100 hours of operation or annu...

Page 41: ...Periodic Lubrication Schedule 4 5 1 3 2 2 3012 Figure 19 Lubrication Points Diesel Vehicles CARRYALL 1500 1700 CE Diesel All Wheel Drive Owner s Manual Page 39...

Page 42: ...ng The presence of brake fluid on the exterior surface of the master cylinder indicates a leak The brake fluid reservoir diaphragm located in the cap should not have holes or other damage BRAKE FLUID...

Page 43: ...not remove dipstick while engine is running 2 Check oil level by fully inserting the dipstick into the tube and immediately removing it 3 If the oil level is at or below the low level mark on the dip...

Page 44: ...ine oil when the engine is hot or even warm Hot engine oil can cause skin burns Wear safety glasses or approved eye protection when servicing the vehicle Wear rubber gloves when handling oil drain plu...

Page 45: ...r forming a channel to direct the filter port oil into the drain pan Dispose of used oil according to the environmental laws and regulations for your area 26 Figure 24 Remove Engine Oil Filter 27 Figu...

Page 46: ...nnect battery See Connecting the Battery Diesel Vehicles on page 13 4 With the Forward Reverse handle in the NEUTRAL position start and run the engine for three minutes and check for leaks Observe bot...

Page 47: ...om of level indicator hole 1 NOTE Do not use the fill hole in the rear differential as a lubricant level indicator LUBRICATION CHANGE FOR FRONT DIFFERENTIAL TRANSMISSION AND REAR DIFFERENTIAL NOTE Met...

Page 48: ...m the top of the transmission case and use a funnel to fill the transmission with lubricant See Periodic Lubrication Schedule on page 38 Apply Loctite 567 to the threads of the fill plug and tighten t...

Page 49: ...od to check the coolant level before every operation 1 Check the coolant level of the reserve tank 2 If the coolant is at or below the LOW mark add pre mixed coolant until the level reaches the FULL m...

Page 50: ...or a roughly running engine service the air filter immediately Air Filter Removal 1 Raise the cargo bed and locate the air filter canister 2 Release both canister tab locks Figure 31 3 Pull the canist...

Page 51: ...ing the fueling operation To avoid the possibility of fire clean up any spilled fuel before operating the vehicle 1 Remove the fuel cap and fill the tank with fuel Diesel vehicles have a green fuel ca...

Page 52: ...oration of hoses tube lines injectors injector pump and seals For more information on these fuel standards please contact your nearest Kubota dealer If biodiesel is used be sure to apply the following...

Page 53: ...Water Separator BATTERY See General Warnings on page 12 DANGER Battery Explosive gases Do not smoke Keep sparks and flames away from the vehicle and service area Ventilate when charging or operating v...

Page 54: ...Chock the wheels 2 Remove driver side seat to access engine compartment See WARNING For vehicles with cargo beds in General Warnings on page 12 3 Disconnect battery See Disconnecting the Battery Dies...

Page 55: ...battery to start the engine BE CAREFUL 1 Turn the key switch to the OFF position Place the Forward Reverse handle in the NEUTRAL position engage the park brake and chock the wheels 2 Ensure the booste...

Page 56: ...ssure washing or steam cleaning Such a process will expose electrical components to moisture Moisture entering electrical components can result in water damage and subsequent component failure Use non...

Page 57: ...ion could result in the vehicle shutting off possibly leaving operator and passengers stranded MUD TIRE OPTION All wheel drive AWD vehicles equipped with optional mud tires are intended only for off r...

Page 58: ...nsion Front Independent double A arms with coil over shock absorbers Rear Semi independent four link suspension with coil over shock absorbers Steering Self adjusting rack and pinion Ackerman Brakes H...

Page 59: ...g Maximum gross vehicle weight fully loaded vehicle including accessories 2750 lb 1247 kg High capacity option 3000 lb 1361 kg 3350 lb 1519 kg Standard seating capacity 2 4 CLIMATIC EXTREMES Operating...

Page 60: ...level to operator Test method EN 12053 2001 81 6 dBA Noise Power Level Unknown at time of print Uncertainty 2 dBA Unknown at time of print Vibration at driver s seat Test method EN 13059 2002 0 9 m s2...

Page 61: ...ginal equipment options and accessories supplied by CLUB CAR and all remaining components of the vehicle not specified otherwise 1YEAR 1000 HOURS 1 YEAR 1000 HOURS EXCLUSIONS Excluded from any CLUB CA...

Page 62: ...LUB CAR EXPRESSLY AGREE THAT THE SOLE REMEDY OF THE REPLACEMENT OR REPAIR OF THE DEFECTIVE VEHICLE OR COMPONENT THEREOF IS THE SOLE REMEDY OF THE PURCHASER CLUB CAR MAKES NO OTHER REPRESENTATION OR WA...

Page 63: ...G EG QG JU Carryall Diesel Utility Vehicles SD RF Precedent Gas Golf Cars CF PR Precedent Gas Utility Vehicles PF Transporter Gas Utility Vehicles JT JQ Turf Gas Utility Vehicles HG RG XG SG JV Villag...

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Page 68: ...Publication Part Number 105062721 Edition Code 0114A00000 105062721...