Maintenance
RETURNING THE STORED VEHICLE TO SERVICE
1.
Make sure the key switch is in the OFF position and the Forward/Reverse handle is in the NEUTRAL position.
Chock the wheels.
2.
Restore the fuel system to operation
(Figure 71)
.
2.1. Remove the plug from the fuel tank vent.
2.2. Connect the vent tube to the fuel tank vent.
3.
Connect battery.
See Connecting the Battery – Diesel Vehicles on page 11.
4.
Place the Forward/Reverse handle in the NEUTRAL position. Crank the engine until the engine starts. Turn the
engine off.
5.
Perform the Pre-Operation and Daily Safety Checklist on page 30.
MAINTENANCE
See General Warnings on page 10.
To ensure trouble-free vehicle performance, follow an established preventive maintenance program. Regular and
consistent maintenance can prevent vehicle downtime and expensive repairs. Use the Pre-Operation and Daily
Safety Checklist on page 30 and the following Periodic Service Schedule and Periodic Lubrication Schedule to
keep the vehicle in proper working condition.
Any vehicle not functioning correctly should not be used until it is properly repaired. This will prevent further damage to
the vehicle and help prevent injury to occupants resulting from unsafe conditions.
Contact your local Club Car dealer/distributor for repairs and semi-annual and annual periodic service.
WARNING
• Only trained technicians should service or repair the vehicle. Anyone doing even simple repairs or
service should have knowledge and experience in electrical and mechanical repair. The appropriate
instructions must be used when performing maintenance, service, or accessory installation.
• If any problems are found during scheduled inspection or service, do not operate vehicle until repairs
are made. Failure to make necessary repairs could result in fire, property damage, severe personal
injury, or death.
• Do not wear loose clothing or jewelry such as rings, watches, chains, etc., when servicing vehicle.
• Turn key switch to the OFF position, remove the key, place the Forward/Reverse handle in the
NEUTRAL position and chock the wheels prior to servicing.
• Moving parts: Do not attempt to service vehicle while engine is running.
• Hot! Do not attempt to service hot engine or exhaust system. Failure to heed this warning could
result in severe burns.
• For vehicles with cargo beds, remove all cargo (including accessories) before raising the bed or
servicing the vehicle. If the vehicle is equipped with a prop rod, ensure that it is securely engaged
while bed is raised. Do not close bed until all persons are clear of cargo bed area. Keep hands clear of
all crush areas. Do not drop cargo bed; lower gently and keep entire body clear. Failure to heed this
warning could result in severe personal injury or death.
• Do not work on vehicle powertrain or under cargo bed when it is loaded.
• To avoid unintentionally starting the vehicle, disconnect battery. See Disconnecting the Battery –
Diesel Vehicles on page 11.
• High pressure fluids:
– Read maintenance manual before performing repairs on hydraulic system.
WARNING CONTINUED ON NEXT PAGE
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IntelliTach All-Wheel Drive Diesel Vehicle Owner’s Manual
Summary of Contents for Carryall 1500 IntelliTach
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