Battery
The battery in this vehicle is a 12-volt, low-maintenance battery that requires infrequent checks
(Figure 74)
. Electrolyte
level should be checked semiannually.
NEG
POS
1
3
2
1. Level Indicator 2. Cap 3. Plates
Electrolyte level at least 1/2 inch (13 mm) above plates or to level
indicator.
222
Figure 74
Battery
22
Figure 75
Battery Electrolyte Level
1.
Turn the key switch to the OFF position and remove the key. Place the Forward/Reverse handle in the NEUTRAL
position. Chock the wheels.
2.
Access the engine compartment.
See WARNING “For vehicles with cargo beds...” on page 10.
3.
Disconnect battery.
See Disconnecting the Battery – Diesel Vehicles on page 11.
4.
Use a flat-blade screwdriver, and carefully remove the battery cell caps from the battery.
See following
WARNING.
WARNING
• Wear safety glasses or approved eye protection when servicing the vehicle. Wear a full face shield and
rubber gloves when working on or near batteries.
5.
Carefully check the electrolyte level and add distilled water if necessary. Do not fill the battery cells above
the designated fill line. Replace battery cell caps.
6.
Clean both battery terminals with a solution of baking soda and water (1 cup (237 mL) baking soda per 1 gallon
(3.8 L) of water). Rinse thoroughly. Do not allow this solution to enter the battery. Let the terminals dry and then
spray them with Battery Terminal Protector Spray (CC P/N 1014305).
See Connecting the Battery – Diesel
Vehicles on page 11. See following WARNING.
WARNING
• If battery wire terminals are damaged or corroded, replace or clean them as necessary. Failure to do
so may cause them to overheat during operation and could result in a fire, property damage, or
personal injury.
Be sure the battery hold-down clamp is properly tightened. Tighten to 108 in-lb (12.2 N·m). A loose clamp may allow
the battery to become damaged from vibration or jarring.
If battery appears weak, have it charged by a trained technician. The battery should never be left discharged any
longer than absolutely necessary (do not leave discharged overnight).
IntelliTach All-Wheel Drive Diesel Vehicle Owner’s Manual
Page 71
Summary of Contents for Carryall 1500 IntelliTach
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