Club Car Carryall 272 2005, Owner'S Manual

Page 1: ...Owner s Manual An business 2005 Carryall 272 and 472 Vehicles Gasoline Carryall 272 Carryall 472...

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Page 3: ...le for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual This manual contains proprietary information that is protected by copyri...

Page 4: ...ce we recommend that your local authorized Club Car representative perform them For the name and address of the Club Car representative nearest you logon to our web site at www clubcar com or call 1 8...

Page 5: ...st 17 Driving Instructions 18 Bed Latch and Prop Rod 20 Front Shock Absorbers 22 Loading and Unloading 22 Towing with the Vehicle 23 Transporting on a Trailer 23 Storage 24 Maintenance 27 Periodic Ser...

Page 6: ...OUNG DRIVERS INCREASE CHANCE OF DEATH Young drivers may not be able to control vehicle No drivers younger than 16 years old Do not leave childern unattended on vehicle UNDER 16 WARNING CCI 102044601 W...

Page 7: ...Read winch operator manual before operating winch WARNING 102231601 GASOLINE EXPLOSION FIRE CAN CAUSE SEVERE INJURY OR DEATH NO SMOKING SPARKS OR OPEN FLAME STOP ENGINE ALLOW TO COOL BEFORE REFUELING...

Page 8: ...rivers younger than 16 years old Do not leave childern unattended on vehicle UNDER 16 WARNING CCI 102044601 WARNING Rotating Parts CCI 102224001 Read owner s manual and safety warnings located on dash...

Page 9: ...Read winch operator manual before operating winch WARNING 102231601 GASOLINE EXPLOSION FIRE CAN CAUSE SEVERE INJURY OR DEATH NO SMOKING SPARKS OR OPEN FLAME STOP ENGINE ALLOW TO COOL BEFORE REFUELING...

Page 10: ...ating the vehicle we urge you to review the information in this manual Understand and become familiar with the DANGER WARNING and CAUTION state ments and procedures it contains along with the safety d...

Page 11: ...he operation or safety decals on the vehicle become damaged have been removed or cannot be easily read they should be replaced immediately to avoid possible property damage personal injury or death Co...

Page 12: ...he NEUTRAL position turn the key switch to the OFF position and remove the key Chock the wheels when servicing the vehicle Improper use of the vehicle or failure to properly maintain it could result i...

Page 13: ...ture that allows the engine to run at idle or advanced RPM using the accelerator pedal when the Forward Reverse handle is in the NEU TRAL position All operating procedures maintenance and regular serv...

Page 14: ...ting or rolling the vehicle set the park brake place the Forward Reverse handle in the NEUTRAL position turn the key switch to the OFF position and remove the key when leaving the vehicle With the dif...

Page 15: ...SE Rotate the handle towards the driver FOR WARD to operate the vehicle in the forward direction or towards the passenger REVERSE to operate the vehicle in reverse The engine can be started only when...

Page 16: ...ndle latches into place To dis engage pull up on the handle and press the button on the end of the handle Push handle down See follow ing WARNING WARNING The park brake has multiple locking positions...

Page 17: ...hicle The differential lock will engage when power to both rear wheels is required 2 To disengage the differential lock come to a complete stop then push lever toward front of vehicle LOW OIL WARNING...

Page 18: ...releases To engage the seat latch push down firmly on the seat back until the seat locks into place See following WARNING Carryall 472 The front seats are hinged to allow easy access to the fuel tank...

Page 19: ...l leakage on a daily basis Exhaust system Check for leaks Hydraulic brakes Check fluid level See Master Cylinder on page 31 PERFORMANCE INSPECTION After you have familiarized yourself with the vehicle...

Page 20: ...uipped with headlights taillights and reflectors The vehicle is not specially equipped for handicapped persons Be sure all persons can properly operate the vehicle prior to allowing them to drive the...

Page 21: ...heel 5 Make sure wheels are turned in desired direction and nothing is in your path 6 Make sure the Forward Reverse handle is in the NEUTRAL position 7 Press and hold the brake pedal 8 Turn the key al...

Page 22: ...ed OFF position when the vehicle is not in use Figure 14 Page 25 See also Figure 27 and Figure 28 on page 36 BED LATCH AND PROP ROD See General Warnings on page 10 Carryall 272 The bed latch Figure 10...

Page 23: ...ipped with a prop rod ensure that it is securely engaged Do not close bed until all persons are clear of cargo bed area Keep hands clear of all crush areas Do not drop cargo bed lower gently and keep...

Page 24: ...eavy loads The center of gravity of load should never exceed 15 inches 38 cm above the bottom of the cargo bed The cargo s center of gravity may affect handling steering and braking of the vehicle Unl...

Page 25: ...PORTING ON A TRAILER WARNING Turn the fuel shut off valve to the closed OFF position Do not allow riders in the trailer being towed Avoid sudden starts sudden stops and tight turns when towing Avoid s...

Page 26: ...the vehicle 2 Store vehicle in a cool dry place This will minimize battery self discharge If the battery appears to be weak have it charged by a trained technician Use an automotive type 12 volt batte...

Page 27: ...g hole Rotate engine crankshaft by hand several times and then install the spark plug 10 Lower the passenger side seat Carryall 272 10 1 Lower the cargo bed See WARNING For vehicles with cargo beds on...

Page 28: ...choke can result in a fouled spark plug and engine failure Figure 16 7 Place the Forward Reverse handle in the NEUTRAL position Crank the engine until fuel is pumped into the carburetor and fuel line...

Page 29: ...everse handle in the NEUTRAL position and chock the wheels prior to servicing the vehicle Moving parts Do not attempt to service vehicle while engine is running Hot Do not attempt to service hot engin...

Page 30: ...tions in the appropriate maintenance and service manual NOTE If the vehicle is constantly subjected to heavy use or severe operating conditions these preventive maintenance procedures should be perfor...

Page 31: ...eck electrolyte level Add distilled water if necessary See page 37 Front wheel alignment and toe in Check and adjust if necessary See Section 7 Steering and Front Suspension in the appropriate mainten...

Page 32: ...heck add brake fluid Use only DOT 5 silicone brake fluid Annually by trained technician only or every 100 hours of operation whichever comes first Check fill transaxle to plug level MC012C AS00 29 oz...

Page 33: ...on CAUTION Use only DOT 5 silicone brake fluid Use of any other type brake fluid is not recommended ENGINE OIL Even though the low oil warning light on the instrument panel should illuminate if oil be...

Page 34: ...nnect the battery cables negative cable first See WARNING To avoid unintentionally start ing on page 10 4 Position a pan designed for oil changes under the front drain plug Figure 21 5 Use a 14 mm soc...

Page 35: ...tom off at an angle then slide the open area of the container up and under the oil filter prior to removing Position the port of the plastic container so oil will be directed into the oil pan Figure 2...

Page 36: ...equires 38 ounces 1 12 liters of oil per change Refer to oil viscosity guidelines for selection of oil grade Figure 26 Replace the dipstick 16 Connect the battery cables positive cable first and tight...

Page 37: ...sing them FUELING INSTRUCTIONS See General Warnings on page 10 DANGER Turn the key switch to the OFF position before fueling Do not pour gasoline into fuel tank when the engine is hot or while it is r...

Page 38: ...t smoke Keep sparks and flames away from the vehicle and service area Ventilate when charging or using in an enclosed space Wear a full face shield and rubber gloves when working on or near batteries...

Page 39: ...t ing on page 10 4 Use a flat blade screwdriver and carefully remove the battery cell caps from the battery Figure 29 See following WARNING WARNING Wear safety glasses or approved eye protection when...

Page 40: ...osote paint or chewing gum should be removed immediately to prevent possible stains The front body is made of an ABS DR acrylic cap material similar to the material used to manufacture hot tubs and sh...

Page 41: ...RNING and CAUTION WARNING Before beginning a winch operation Turn the key switch to the OFF position put Forward Reverse handle in the NEUTRAL position and engage the parking brake Do not use winch wh...

Page 42: ...nsion with multi leaf springs and dual hydraulic shocks Brakes Hydraulic brake system self adjusting drum brakes on each wheel with separate hand operated park brake BODY CHASSIS Frame Chassis Twin I...

Page 43: ...seating capacity 2 4 LIQUID CAPACITIES Engine crankcase without filter 32 oz 95 liters Engine crankcase with filter 38 oz 1 12 liters Unitized transaxle MC012C AS00 29 oz 85 liters Master cylinder 8...

Page 44: ...eriorate or fail due to exposure or ordinary wear and tear Batteries battery charger onboard computer and solid state speed controller are covered under separate CLUB CAR warranties Also excluded from...

Page 45: ...NY WAY VARIES THE TERMS OF THIS WARRANTY 7 NO CONSEQUENTIAL DAMAGES IN NO EVENT SHALL CLUB CAR BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS RELATED TO PROPER...

Page 46: ...ors have been calibrated to provide lean air fuel mixture characteristics and optimum fuel economy with a suitable air cleaner and exhaust system Maintenance and Warranty Proper maintenance is necessa...

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Page 48: ...Car Inc P O Box 204658 Augusta GA 30917 4658 USA Web www clubcar com Phone 1 706 863 3000 1 800 ClubCar Intl l 1 706 863 3000 Fax 1 706 863 5808 Publication Part Number 102680207 Edition Code 0704A00...