Club Car CARRYALL 272 Maintenance And Service Manual Download

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SAFETY

General Warning

Page 1-2

2006-2010 Turf/Carryall 272/472 and XRT 1200/1200 SE Maintenance and Service Manual

WARNING

• Follow the procedures exactly as stated in this manual, and heed all DANGER, WARNING, and

CAUTION statements in this manual as well as those on the vehicle.

• Only trained technicians should service or repair the vehicle. Anyone doing even simple

repairs or service should have knowledge and experience in electrical and mechanical repair.
The appropriate instructions must be used when performing maintenance, service, or
accessory installation.

WARNING

• Prior to servicing the vehicle or leaving the vehicle unattended, turn the key switch OFF,

remove the key, and place the Forward/Reverse handle in the NEUTRAL position. Chock the
wheels when servicing the vehicle.

• To avoid unintentionally starting the vehicle:

- Disconnect battery cables, negative (–) cable first (Figure 1-1, Page 1-3).
- Disconnect the spark plug wire from the spark plug.

• Frame ground – Do not allow tools or other metal objects to contact frame when

disconnecting battery cables or other electrical wiring. Do not allow a positive wire to touch
the vehicle frame, engine, or any other metal component.

• Wear safety glasses or approved eye protection when servicing the vehicle. Wear a full face

shield and rubber gloves when working on or near batteries.

• Do not wear loose clothing or jewelry such as rings, watches, chains, etc., when servicing the

vehicle.

• Moving parts! Do not attempt to service the vehicle while it is running.
• Hot! Do not attempt to service hot engine or exhaust system. Failure to heed this warning

could result in severe burns.

• Use insulated tools when working near batteries or electrical connections. Use extreme

caution to avoid shorting of components or wiring.

• Check the vehicle owner’s manual for proper location of all vehicle safety and operation

decals and make sure they are in place and are easy to read.

• Any modification or change to the vehicle that affects the stability or handling of the vehicle,

or increases maximum vehicle speed beyond factory specifications, could result in severe
personal injury or death.

• Lift only one end of the vehicle at a time. Use a suitable lifting device (chain hoist or hydraulic

floor jack) with 1000 lb. (454 kg) minimum lifting capacity. Do not use lifting device to hold
vehicle in raised position. Use approved jack stands of proper weight capacity to support the
vehicle and chock the wheels that remain on the floor. When not performing a test or service
procedure that requires movement of the wheels, lock the brakes.

• If wires are removed or replaced, make sure wiring and wire harness are properly routed and

secured. Failure to properly route and secure wiring could result in vehicle malfunction,
property damage, personal injury, or death.

• For vehicles with cargo beds, remove all cargo before raising the bed or servicing the vehicle.

If the vehicle is equipped with a prop rod, ensure that it is securely engaged while bed is
raised. Do not close bed until all persons are clear of cargo bed area. Keep hands clear of all
crush areas. Do not drop cargo bed; lower gently and keep entire body clear. Failure to heed
this warning could result in severe personal injury or death.

• Improper use of the vehicle or failure to properly maintain it could result in decreased vehicle

performance, severe personal injury, or death.

• Do not leave children unattended on vehicle.