DIESEL ENGINE, MUFFLER, FUEL SYSTEM, AND
CLUTCHES
Fuel System
16
NOTE:
Dispose of water according to the environmental laws and regulations for your area.
1
2327
Figure 16-10
Fuel Filter with Water Separator
Fuel Filter Removal
See General Warnings, Section 1, Page 1-2.
The fuel filter (8) also functions as a water separator. It has a drain valve on the bottom of the filter to drain water from
the fuel system.
See Draining Water from the Fuel Filter above.
1.
Disconnect battery.
See Disconnecting the Battery – Gasoline/Diesel Vehicles, Section 1, Page 1-3.
2.
Place a large pan under the fuel filter to catch fuel.
3.
Turn filter counterclockwise to remove from the filter manifold. Drain the residual fuel in the manifold and filter into
the drain pan.
See following WARNING.
WARNING
• Clean up spilled fuel. Keep sparks and flames away from the vehicle and service area. Failure to heed
this warning could result in an explosion or fire, resulting in severe personal injury or death.
Fuel Filter Installation
See General Warnings, Section 1, Page 1-2.
1.
Use a clean, lint-free rag to wipe the filter manifold surface clean where the fuel filter gasket seats.
2.
To help seal the new fuel filter to the manifold, apply a light coat of new engine oil to the rubber seal before
installing filter
.
3.
Install new fuel filter (diesel: CC P/N 102703401) on the manifold. Tighten the filter by hand 2/3 turn after gasket
contact. Do not use a band wrench or channel lock pliers.
4.
Verify the water separator drain valve is closed, bleed air from the system and check for leaks.
Air From Fuel System on page 16-9.
2008-2012 All-Wheel Drive Maintenance and Service Manual
Page 16-11
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