ACCELERATOR AND BRAKE PEDAL GROUP
Accelerator Pedal – Gasoline Vehicles
5
ACCELERATOR PEDAL INSTALLATION – GASOLINE VEHICLES
1.
If the accelerator pivot rod supports were replaced, position the supports (21) on the vehicle frame and install the
four bolts (22), flat washers (19), and lock nuts (18). Finger-tighten nuts at this time
2.
Insert the lower end of the accelerator pedal (1) through the floorboard and install the accelerator pivot rod (6)
through the uppermost hole in the pedal.
3.
Install the plastic spacer (20) on the pivot rod (6).
4.
Insert the pivot rod through the pivot rod supports on the vehicle frame.
5.
Tighten the four bolts (22) attaching the pivot rod supports to the frame to 75 in·lb (8.5 N·m).
6.
Install the bolt (4), two washers (5), and a new lock nut (7) through the lower hole in the pedal and through the
pivot rod. Finger-tighten nut at this time.
7.
Install the ball stud (8) through the pivot rod. Install the bearing (9) and spring retainer (11) onto the ball stud.
Secure these parts with the nut (10). Tighten the nut to 50 in·lb (5.7 N·m).
8.
Press the brake pedal slightly, and with the park brake ratchet oriented so that the tip of the ratchet is pointed
toward the rear of vehicle, slide the ratchet onto the pivot rod (do not slide the ratchet onto the pivot rod splines).
Release the brake pedal and allow the ratchet to rotate until its tip is pointed downward
. The ratchet should now rotate freely on the rod.
Figure 5-7
Ratchet Installation
9.
Rotate the ratchet clockwise until it touches the park brake pawl, then slide the ratchet onto the splines of the
pivot rod (it may be necessary to push the pivot rod toward the driver side of the vehicle to make the splines
accessible). The ratchet may have to be rotated counterclockwise slightly to align the splines.
10.
Install the nylon lock nut (26) on the pivot rod and tighten the nut to 18 ft·lb (24 N·m)
11.
Install the accelerator rod assembly (17, 24, and 25).
12.
Adjust the accelerator pedal height and accelerator rod.
See Pedal Group Adjustment – Gasoline Vehicles on
2021 Carryall 300 Maintenance and Service Manual
Page 5-7
Summary of Contents for Carryall 300 2021
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Page 551: ...80 2018 by Kohler Co All rights reserved KohlerEngines com 17 690 15 Rev...
Page 565: ...GASOLINE ENGINE HARNESS Wiring Diagrams Gasoline Engine Harness 26...
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Page 567: ...GASOLINE KEY START MAIN HARNESS Wiring Diagrams Gasoline Key Start Main Harness 26...
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Page 569: ...GASOLINE PEDAL START MAIN HARNESS Wiring Diagrams Gasoline Pedal Start Main Harness 26...
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Page 571: ...GASOLINE INSTRUMENT PANEL HARNESS Wiring Diagrams Gasoline Instrument Panel Harness 26...
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Page 573: ...GASOLINE FNR HARNESS Wiring Diagrams Gasoline FNR Harness 26...
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Page 575: ...ELECTRIC MAIN HARNESS Wiring Diagrams Electric Main Harness 26...
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Page 577: ...ELECTRIC INSTRUMENT PANEL HARNESS Wiring Diagrams Electric Instrument Panel Harness 26...
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Page 579: ...ELECTRIC ACCESSORIES HARNESS Wiring Diagrams Electric Accessories Harness 26...
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