6
Brake Assembly Removal and Installation
WHEEL BRAKE ASSEMBLIES
BRAKE ASSEMBLY REMOVAL AND INSTALLATION
See General Warnings on page 1-1. See also Asbestos Dust Warning on page 6-1.
BRAKE ASSEMBLY REMOVAL
1.
Disconnect the battery cables and either discharge the controller or disconnect the spark plug wire.
Disconnect the Batteries – Electric Vehicles, Section 1, Page 1-5.
See Disconnect the Battery- Gasoline Vehicles on page 1-4.
2.
Place chocks at the front wheels and loosen the lug nuts on the rear wheels. Lift the rear of the vehicle with a
chain hoist or floor jack. Place jack stands under the axle tubes to support the vehicle.
See WARNING “Lift
only one end...” in General Warnings on page 1-1.
3.
Loosen the brake cables, remove the rear wheel, remove the brake drum.
4.
For electric vehicles:
Remove the axle shaft.
See Axle Shaft and Oil Seal Removal, Section 17, Page 17-1.
For gasoline vehicles:
Remove the wheel hub assembly.
See Rear Hub Removal, Section 24, Page 24-4.
5.
Remove bow tie locking pin (13) and clevis pin (12) from brake cable
6.
Remove four bolts (11) and lock nuts (10) that mount the brake assembly to the transaxle
.
7.
Remove brake assembly from transaxle.
BRAKE ASSEMBLY INSTALLATION
1.
Install in reverse order of disassembly. Use new bow tie locking pins when installing brake cables.
See following
CAUTION.
CAUTION
• Before installing axle shaft, clean any residual oil from the exposed end of the axle tube and from
the oil seal area.
2.
Be sure new bolts (11) and new lock nuts (10) are used to mount the brake assembly
3.
Tighten nuts to 17 ft·lb (23.0 N·m). If torquing the bolt heads, torque to 30 ft·lb (40.6 N·m).
4.
For electric vehicles:
Install the axle shaft.
See Axle Shaft and Oil Seal Installation, Section 17, Page 17-4.
For gasoline vehicles:
Install the wheel hub assembly.
See Rear Hub Installation, Section 24, Page 24-4.
5.
Install the brake drum and rear wheel.
See Brake Shoe Installation on page 6-7.
6.
Tighten lug nuts on rear wheels, using a star pattern, to 65 ft·lb (88 N·m).
See Wheel Installation on page 8-1.
7.
Adjust the brakes.
See Brake Adjustment on page 6-9.
Page 6-10
2021 Carryall 300 Maintenance and Service Manual
Summary of Contents for Carryall 300 2021
Page 2: ......
Page 16: ......
Page 551: ...80 2018 by Kohler Co All rights reserved KohlerEngines com 17 690 15 Rev...
Page 565: ...GASOLINE ENGINE HARNESS Wiring Diagrams Gasoline Engine Harness 26...
Page 566: ...Page intentionally left blank...
Page 567: ...GASOLINE KEY START MAIN HARNESS Wiring Diagrams Gasoline Key Start Main Harness 26...
Page 568: ...Page intentionally left blank...
Page 569: ...GASOLINE PEDAL START MAIN HARNESS Wiring Diagrams Gasoline Pedal Start Main Harness 26...
Page 570: ...Page intentionally left blank...
Page 571: ...GASOLINE INSTRUMENT PANEL HARNESS Wiring Diagrams Gasoline Instrument Panel Harness 26...
Page 572: ...Page intentionally left blank...
Page 573: ...GASOLINE FNR HARNESS Wiring Diagrams Gasoline FNR Harness 26...
Page 574: ...Page intentionally left blank...
Page 575: ...ELECTRIC MAIN HARNESS Wiring Diagrams Electric Main Harness 26...
Page 576: ...Page intentionally left blank...
Page 577: ...ELECTRIC INSTRUMENT PANEL HARNESS Wiring Diagrams Electric Instrument Panel Harness 26...
Page 578: ...Page intentionally left blank...
Page 579: ...ELECTRIC ACCESSORIES HARNESS Wiring Diagrams Electric Accessories Harness 26...
Page 580: ...Page intentionally left blank...
Page 588: ...NOTES...
Page 589: ...NOTES...
Page 590: ...NOTES...
Page 591: ...NOTES...
Page 592: ...NOTES...
Page 593: ...NOTES...
Page 594: ...NOTES...
Page 595: ......
Page 596: ......