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1999 Carryall Gasoline Vehicle Owner’s Manual      i

FUEL AND OIL RECOMMENDATIONS

Fuel

Use only clean, fresh, unleaded regular grade

gasoline.

Octane Rating

The octane rating of a gasoline is a measure

of its resistance to “knocking”.Use of a mini-
mum of 87 octane of the anti-knock index is
recommended.The anti-knock index is posted on
service station pumps in the U.S.A.

Oxygenated Fuel

If you use oxygenated fuel (either ethanol or
MTBE added to gasoline), be sure it is unleaded
and meets the minimum octane rating require-
ment.

The following are the EPA approved percent-

ages of fuel oxygenates.

ETHANOL:(Ethyl or Grain Alcohol) You may
use gasoline containing up to 10% ethanol by
volume.

MTBE:(Methyl Tertiary Butyl Ether) You may
use gasoline containing up to 15% MTBE by
volume.
METHANOL:(Methanol or Wood Alcohol) 5% by
volume.

You may use gasoline containing up to 5%

methanol by volume, as long as it also contains
cosolvents and corrosion inhibitors to protect
the fuel system.Gasoline containing more than
5% methanol by volume may cause starting
and/or performance problems.It may also dam-
age metal, rubber, and plastic parts of your fuel
system.

Engine Oil

The following engine oils are recommended.

API Service Classification:SC, SD, SE, SF,
SG, or SH.

Oil Viscosity

Choose the viscosity according to the tem-

perature as follows:

Fuel Information

THIS VEHICLE IS CERTIFIED TO OPER-

ATE ON UNLEADED REGULAR GRADE
GASOLINE ONLY.A minimum of 87 octane of
the anti-knock index is recommended.The anti-
knock index is posted on service station pumps
in the U.S.A.

Emission Control Information

To protect the environment in which we all

live, Club Car has incorporated crankcase emis-
sion (1) and exhaust emission (2) control sys-
tems (EM) in compliance with applicable regu-
lations of the U.S.Environmental Protection
Agency and California Air Resources Board.

1.Crankcase Emission Control System

A sealed-type crankcase emission control

system is used to eliminate blow-by gases.The
blow-by gases are led to the breather chamber
through the crankcase.Then, it is led to the air
cleaner.

Oil is separated from the gases while passing

through the inside of the breather chamber
from the crankcase, and then returned back to
the bottom of the crankcase.

2.Exhaust Emission Control System

The exhaust emission control system applied

to this engine consists of a carburetor and an
ignition system having optimum ignition timing
characteristics.

The carburetors have been calibrated to

provide lean air/fuel mixture characteristics
and optimum fuel economy with a suitable air
cleaner and exhaust system.

Maintenance and Warranty

Proper maintenance is necessary to ensure

that your engine will continue to have low emis-
sion levels.Those items identified by the Periodic
Maintenance Chart are necessary to ensure
compliance with the applicable standards.

The Club Car Limited Emission Control

System Warranty requires that you return your
engine to an authorized Club Car Dealer for
remedy under warranty.Please read the warranty
carefully, and keep it valid by complying with
the owner’s obligations it contains.

Tampering with Emission Control
System Prohibited

California State law prohibits the following

acts or the causing thereof:(1) the removal or
rendering inoperative by any person other than
for purposes of maintenance, repair, or replace-
ment, of any device or element of design incor-
porated into any new engine for the purposes of
emission control prior to its sale or delivery to the
ultimate purchaser or while it is in use, or (2) the
use of the engine after such device or element of
design has been removed or rendered inopera-
tive by any person.

Among those acts presumed to constitute

tampering are the acts listed below:

Do not tamper with the original emission relat-

ed parts:
• Carburetor and internal parts
• Spark plugs
• Magneto or electronic ignition system
• Fuel filter element
• Air cleaner element
• Crankcase
• Cylinder head
• Breather chamber and internal parts
• Intake pipe and tube

EMISSION CONTROL INFORMATION

-20 C -10 C

0 C

10 C

20 C

3

0

C

4

0

C

-4 F

1

4

F

32 F

5

0

F

68 F

86 F 104 F

SAE 5W-20

SAE 10W-30/SAE 10W-40

SAE 30

SAE 40

NOTE

•If “knocking or pinging”occurs, use a

different brand of gasoline or higher
octane rating.

•Do not mix oil with gasoline.

•Gasoline is extremely flammable and

can be explosive under certain con-
ditions.Turn the engine switch OFF.
Do not smoke.Make sure the area is
well ventilated and free from any
source of flame or sparks;this
includes any appliance with a pilot
light.Never fill the tank so the fuel
level rises into the filler neck.If the
tank is overfilled, heat may cause
the fuel to expand and overflow
through the vents in the tank cap.

•After refueling, make sure the tank

cap is closed securely.

•If gasoline is spilled on the fuel tank

wipe it off immediately.

WARNING

CAUTION

WARNING

WARNING

THE ENGINE EXHAUST FROM THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATE
OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS, OR OTHER REPRODUCTIVE HARM

.

NOTE

•Using multi-grade oils (5W-20, 10W-

30, and 10W-40) will increase oil
consumption.Check oil level more
frequently when using them.

Summary of Contents for Carryall I 1999

Page 1: ......

Page 2: ......

Page 3: ...ated to provide lean air fuel mixture characteristics and optimum fuel economy with a suitable air cleaner and exhaust system Maintenance and Warranty Proper maintenance is necessary to ensure that yo...

Page 4: ...f this manual may be photocopied reproduced or translated to another language without the written consent of Club Car Inc The information contained in this document is subject to change without notice...

Page 5: ...e risk of severe personal injury If you rent or loan your vehicle to others we recommend that you ask them to read this manual before they operate the vehicle Club Car products are backed by a custome...

Page 6: ...ols 12 Driving Instructions 16 Bed Latch 18 Loading and Unloading 19 Towing a Trailer 20 Transporting on a Trailer 20 Storage 21 Maintenance 23 Daily Pre operation Safety Checklist 23 Periodic Service...

Page 7: ...the utmost importance to Club Car That is why before operating the vehicle we urge you to review the information in this manual Understand and become familiar with the DANGER WARNING and CAUTION state...

Page 8: ...Carryall distributor dealer THIS OWNER S MANUAL SHOULD BE READ COMPLETELY BEFORE ATTEMPTING TO DRIVE OR SERVICE THE VEHICLE FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PROPERTY D...

Page 9: ...VE HARM ONLY TRAINED MECHANICS SHOULD REPAIR OR SERVICE THE VEHICLE ANYONE DOING EVEN SIMPLE REPAIRS OR SERVICE SHOULD FOLLOW THE PROCEDURES EXACTLY AS STATED IN THIS MANUAL AND FOLLOW ALL DANGER WARN...

Page 10: ...Vehicle Feature Identification 4 1999 Carryall Gasoline Vehicle Owner s Manual CARRYALL I CARRYALL II AND CARRYALL TURF II...

Page 11: ...Vehicle Feature Identification 1999 Carryall Gasoline Vehicle Owner s Manual 5 CARRYALL I CARRYALL II AND CARRYALL TURF II...

Page 12: ...Vehicle Feature Identification 6 1999 Carryall Gasoline Vehicle Owner s Manual CARRYALL II PLUS...

Page 13: ...Vehicle Feature Identification 1999 Carryall Gasoline Vehicle Owner s Manual 7 CARRYALL II PLUS...

Page 14: ...Vehicle Feature Identification 8 1999 Carryall Gasoline Vehicle Owner s Manual CARRYALL VI...

Page 15: ...Vehicle Feature Identification 1999 Carryall Gasoline Vehicle Owner s Manual 9 CARRYALL VI...

Page 16: ...The center dash panel must be removed to access it PRE OPERATION CHECKLIST Each Carryall vehicle is thoroughly inspected and adjusted at the factory and by a Carryall dealer How ever upon arrival of y...

Page 17: ...on an incline of 20 or less It should release when either the accelerator or brake pedal is depressed Reverse Buzzer The reverse buzzer should sound as a warning when the vehicle is in reverse Steerin...

Page 18: ...DAMAGE THE ENGINE AND OTHER COMPONENTS AND COULD RESULT IN PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO UNSAFE SPEEDS DO NOT MODIFY OR CHANGE THE VEHICLE IN ANY WAY WHICH MIGHT AFFECT ITS STABILIT...

Page 19: ...he large pedal on the left with the word STOP molded into it Figure 6 Page 13 To slow or stop the vehicle depress the brake pedal Figure 7 Page 14 Figure 5 Forward Reverse Handle Figure 6 Accelerator...

Page 20: ...arryall II and Carryall Turf II vehicles With the cam in the OPERATE position the neutral lockout circuit prevents the driver from starting the vehicle in NEUTRAL If the vehicle is started in FORWARD...

Page 21: ...Plus and VI Pull the choke handle out to activate Release the handle when the engine begins to run smoothly Figure 12 Page 16 OIL LIGHT The gasoline powered Carryall is equipped with a low oil warning...

Page 22: ...Figure 13 Oil Light BEFORE ALLOWING A CARRYALL VEHICLE TO BE DRIVEN MAKE SURE THE DRIVER IS FAMILIAR WITH ALL CONTROLS AND OPERATING PROCEDURES NO MORE THAN TWO PEOPLE SHOULD BE ON THE VEHICLE AT ONE...

Page 23: ...HICLE DRIVE SLOWLY STRAIGHT UP AND DOWN SLOPES DO NOT DRIVE THE VEHICLE ON SLOPES EXCEEDING 20 INCLINE AVOID STOPPING A LOADED VEHICLE ON A HILL IF A LOADED VEHICLE MUST BE STOPPED ON A HILL AVOID SUD...

Page 24: ...arryall Turf II and Carryall II Plus are equipped with a bed latch on the driver side of the vehicle as standard equipment Figure 14 Page 19 To lift the bed pull the latch handle toward the rear of th...

Page 25: ...I PLUS AND 1500 LB 680 KG FOR THE CARRYALL VI THIS INCLUDES ALL PASSENGERS THE LOAD IN THE CARGO BED AND THE SUM OF THE GROSS WEIGHT AND TONGUE WEIGHT OF A TRAILER MAXIMUM SUM OF THE GROSS WEIGHT AND...

Page 26: ...OID SUDDEN STARTS SUDDEN STOPS AND ABRUPT TURNS THE CARGO S CENTER OF GRAVITY MAY AFFECT THE HANDLING STEERING AND BRAKING OF THE VEHICLE TO PREVENT CARGO FROM SHIFTING AND POSSIBLY INJURING A PASSENG...

Page 27: ...CARRYALL VI PER VEHICLE TO BE TOWED FOR EXAMPLE A TWO CAR TRAILER SHOULD BE RATED AT 2 X 1600 3200 LB 2 X 727 1454 KG NEVER TOW A CARRYALL VEHICLE BEHIND A PASSENGER VEHICLE OR TRUCK ON A PUBLIC ROAD...

Page 28: ...and do all other semiannual periodic lubrication See Periodic Lubrication Schedule Page 25 7 Thoroughly clean front body rear body seats cargo bed engine compartment and underside of vehicle 8 Do not...

Page 29: ...ANY PROBLEMS ARE FOUND DURING SCHEDULED INSPECTION OR SERVICE DO NOT OPERATE THE VEHICLE UNTIL REPAIRS ARE MADE FAILURE TO MAKE NECESSARY REPAIRS COULD RESULT IN FIRE PROPERTY DAMAGE SEVERE PERSONAL...

Page 30: ...P VEHICLE IN OPTIMUM OPERATING CONDITION PERIODIC SERVICE SCHEDULE REGULAR INTERVAL SERVICE Monthly Service by Owner or Trained Mechanic Engine Check engine oil level Change as required See Lubricatio...

Page 31: ...REGULAR INTERVAL SERVICE PLACE RECOMMENDED LUBRICANT Semiannually by Owner or Trained Technician Every 50 hours of operation Brake shaft bearings 1 Dry Moly Lube Club Car Part No 1012151 Brake Linkage...

Page 32: ...ase with filter 38 oz 1 16 liters Unitized Transaxle 27 oz 8 liters Gasoline Tank 7 gallons 26 5 liters TIRE CAPACITIES GASOLINE VEHICLES Carryall I 16 18 psi 110 124 kPa Carryall II 30 34 psi 207 234...

Page 33: ...PT TO POUR GASOLINE INTO THE FUEL TANK WHEN THE ENGINE IS HOT OR WHILE IT IS RUNNING TO AVOID ELECTRIC ARC CAUSED BY STATIC ELECTRICITY THE FUEL STORAGE PUMPING DEVICE MUST BE GROUNDED IF THE PUMP IS...

Page 34: ...ing CAUTION Be sure battery clamp is properly tightened Torque to 12 ft Ib 16 2 N m A loose clamp may allow the bat tery to become damaged from vibration or jarring If battery appears weak have it cha...

Page 35: ...ins or scratches blemishes or other body damage see Section 4 of the Carryall Maintenance and Service Manual ACCESSORIES All Carryall vehicles have available a complete line of accessory equipment Con...

Page 36: ...ycle OHV 351 cc 11 0 hp rated single cylinder air cooled with pressure lubrication system Fuel System Side draft carburetor with float bowl fixed jets fuel filter and impulse fuel pump Governor Automa...

Page 37: ...ph 23 26 kph Braking Distance At 12 mph 19 kph 14 ft 427 cm 16 ft 488 cm 16 ft 488 cm 16 ft 488 cm Braking Distance At 18 mph 29 kph 16 ft 488 cm Clearance Circle diameter 17 ft 6 in 533 cm 20 ft 8 in...

Page 38: ...authorized deal ers or a service agency approved by CLUB CAR IF THE WARRANTY REGISTRATION FORM IS NOT COMPLETED AND RETURNED TO CLUB CAR AT THE TIME OF THE ORIGINAL RETAIL SALE PURCHASER MUST PROVIDE...

Page 39: ...MPLIED ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS OR TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY CLUB CAR AND EXCLUDED...

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Page 44: ...Carryall Gasoline Club Car Inc P O Box 204658 Augusta GA 30917 4658 Manual No 1019938 03 Print Code 0898C0110B...

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