TORQUE CONVERTER
Driven Clutch
2001 Pioneer 900 Gasoline Vehicle Maintenance and Service Manual Page 17-13
17
DRIVE CLUTCH INSTALLATION
1. Place the drive clutch assembly on the crankshaft taper. Position the mounting washer (with the green
side facing out) on the bolt (17) and start the bolt into the crankshaft. See following NOTE.
NOTE: The drive clutch mounting bolt has left-hand threads.
2. Tighten the drive clutch retaining bolt (17) to 25 ft-lb (33.9 N·m) (Figure 17-5, Page 17-6).
3. Install the starter/generator belt and adjust belt tension. See Section 12 – Electrical Components.
Tighten the starter/generator mounting hardware to 23 ft-lb (31.2 N·m) and the adjusting hardware to
13 ft-lb (17.6 N·m).
4. Install the drive belt. See Drive Belt Installation on page 17-4.
5. Connect the battery cables, positive (+) cable first.
6. Connect the spark plug wire to the plug.
7. Drive the vehicle and check for proper operation.
DRIVEN CLUTCH
Read DANGER and WARNING on page 17-1.
DRIVEN CLUTCH REMOVAL
1. Remove the drive belt. See Drive Belt Removal on page 17-3.
2. Remove the bolt (11) and mounting washer (12) from the clutch shaft (Figure 17-16, Page 17-12).
3. Grasp the driven clutch assembly and slide it off the shaft.
4. Leave the key (9) in the keyway (Figure 17-16, Page 17-12).
DRIVEN CLUTCH DISASSEMBLY
1. Using external snap ring pliers, remove the retaining ring (4) (Figure 17-17, Page 17-14). See follow-
ing WARNING.
∆ WARNING
• Do not place fingers under the cam when removing the cam. The moveable face may spin
when the cam buttons release from the cam ramps, resulting in severe personal injury.
2. Insert a puller plug (CCI 1014507) (Figure 17-18, Page 17-14) into the shaft bore and use a driven
clutch cam puller (CCI 1014508) to remove the cam (4) from the fixed face shaft (8) (Figure 17-16,
Page 17-12).
3. Remove the spring (5) (Figure 17-16, Page 17-12).
4. Retain the key (3).
5. Slide the moveable face (7) off the fixed face shaft (8) (Figure 17-16, Page 17-12).
