48
The batteries in PowerDrive System 48 Electric Vehicles are 8 volt, deep cycle batteries, specially built for
electric vehicle application. Automotive batteries should never be used.
New batteries will not deliver their full capabilities until they have been discharged and recharged 20 to 50
times. To obtain the maximum service life from new batteries, restrict vehicles with new batteries to one hour
of operation between charges for the first two months the vehicle is in service. Batteries should be fully
charged before first use of new vehicle, before first use of vehicle after storage, and before releasing vehicle
for use each day.
BATTERY CARE
To keep batteries in good working condition, follow this maintenance program on a regular basis:
1. The batteries should be kept clean and free of corrosion. Wash tops and terminals of batteries with a
solution of baking soda and water (1 cup baking soda per gallon of water). Rinse solution off batteries
(NOTE: Do not allow this solution to enter the battery). Be sure terminals are tight. Let the terminals dry
and then spray them with CLUB CAR battery protector spray (Club Car Part No. 1014305).
2. The water level in the batteries should be checked weekly
(See Figure 32, Page 47, for proper level)
.
Add water only after charging unless the water level is below the top of the plates. In this case, add just
enough water to cover the plates, charge and then check the level again. Never charge batteries if
plates are exposed above water level. For best battery life, use only distilled water.
3. The hold-down straps should be tight enough so that the batteries do not move while the vehicle is in
motion, but not so tight as to crack or buckle the battery case. Torque hold-down retaining nuts to 35-45
in.lbs. (4/5 N-m). The terminal connections should be clean and tight, and any worn insulation or frayed
wires should be replaced. Torque battery terminals to 125-145 in.lbs. (14/16.4 N-m).
• POISON! CONTAINS ACID! CAUSES SEVERE BURNS - AVOID CONTACT WITH SKIN, EYES,
OR CLOTHING. ANTIDOTES:
- EXTERNAL: FLUSH WITH WATER FOR 15 MINUTES.
CALL A PHYSICIAN IMMEDIATELY
.
- INTERNAL: DRINK LARGE QUANTITIES OF MILK OR WATER FOLLOWED WITH MILK OF
MAGNESIA OR VEGETABLE OIL.
CALL A PHYSICIAN IMMEDIATELY
.
- EYES: FLUSH WITH WATER FOR 15 MINUTES.
CALL A PHYSICIAN IMMEDIATELY
.
•
ALWAYS WEAR SAFETY GLASSES OR APPROVED EYE PROTECTION WHEN SERVICING THE
VEHICLE. WEAR A FULL-FACE SHIELD WHEN WORKING WITH BATTERIES.
•
ALWAYS USE INSULATED TOOLS WHEN WORKING AROUND BATTERIES OR ELECTRICAL
CONNECTIONS.
•
ON ALL VEHICLES, TURN OFF ALL ACCESSORIES BEFORE CHARGING BATTERIES.
•
CLUB CAR RECOMMENDS USING A BATTERY WATERING GUN OR BOTTLE. THESE ARE
AVAILABLE AT MANY AUTO PARTS DEALERS.
DANGER
WARNING
CAUTION
NOTE
Summary of Contents for Resort Villager 1998
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