Club Car TransPorter, Owner'S Manual

Page 1: ...2003 Owner s Manual Electric Vehicles Villager TransPorter...

Page 2: ......

Page 3: ...was delivered to you and will provide you a copy of the completed vehicle warranty registration form Club Car is not liable for errors in this manual or for incidental or consequential damages that r...

Page 4: ...Page 2 2003 Transportation Electric Vehicle Owner s Manual...

Page 5: ...d that you ask them to read this manual before they operate the vehicle Club Car products are backed by a customer support system designed to offer you fast courteous service In the event that your Cl...

Page 6: ...the vehicle we urge you to review the information in this manual Understand and become familiar with the DANGER WARNING and CAUTION state ments and procedures it contains along with the safety decals...

Page 7: ...e Rear 12 Vehicle Feature Identification Transporter Vehicles 13 General Information 15 Model Identification 15 Controls and Indicators 15 Pre Operation and Daily Safety Checklist 20 Driving Instructi...

Page 8: ...damage GENERAL WARNINGS The following safety statements must be heeded whenever the vehicle is being operated repaired or ser viced Vehicle feature identification information is also included beginni...

Page 9: ...in a battery explosion or severe personal injury All electric vehicles To avoid unintentionally starting the vehicle disconnect the batteries as shown Figure 1 IQ System vehicles After disconnecting...

Page 10: ...inside vehicle while moving Drive slowly in turns and straight up and down slopes Do not leave children unattended on vehicle Never operate under the influence of alcohol or drugs Use brakes to reduc...

Page 11: ...AN CAUSE BLINDNESS OR SEVERE BURNS NO SPARKS FLAMES SMOKING KEEP OUT OF THE REACH OF CHILDREN DO NOT TIP KEEP VENT CAPS TIGHT AND LEVEL SHIELD EYES EXPLOSIVE GASES CAN CAUSE BLINDNESS OR INJURY F R TO...

Page 12: ...eat Do not leave children unattended on vehicle at anytime Never stand in front of or behind vehicle CCI 1017057 01 OPERATING INSTRUCTIONS Read Owner s Manual and safety warnings located on dash panel...

Page 13: ...P VENT CAPS TIGHT AND LEVEL SHIELD EYES EXPLOSIVE GASES CAN CAUSE BLINDNESS OR INJURY Failure to follow these instructions can cause severe injury or death Remain seated with entire body inside vehicl...

Page 14: ...TIP KEEP VENT CAPS TIGHT AND LEVEL SHIELD EYES EXPLOSIVE GASES CAN CAUSE BLINDNESS OR INJURY Failure to follow these instructions can cause severe injury or death Remain seated with entire body insid...

Page 15: ...while moving Drive slowly in turns and straight up and down slopes Do not leave children unattended on vehicle Never operate under the influence of alcohol or drugs Use brakes to reduce speed when coa...

Page 16: ...severe injury or death Do not ride in cargo bed WARNING CCI 1015539 01 WARNING CCI 101609401 WARNING FAILURE TO FOLLOW THESE INSTRUCTIONS CAN CAUSE SEVERE INJURY OR DEATH Bed can tip up unexpectedly...

Page 17: ...hen ordering parts or making inquiries CONTROLS AND INDICATORS Read DANGER and WARNING on page 6 WARNING Before allowing anyone to drive the vehicle make sure the driver is familiar with all controls...

Page 18: ...he rocker switch is positioned in NEUTRAL with neither side down the vehicle will not operate if the accelerator pedal is depressed Figure 5 The reverse buzzer will sound as a warning when the Forward...

Page 19: ...has the word PARK molded into it and the words PARK BRAKE marked on top Figure 7 To set the park brake depress the brake pedal firmly and tilt the park brake portion of the pedal forward Figure 8 See...

Page 20: ...rd computer When the vehicle is in operation the warning light will illuminate and remain illuminated if Batteries voltage drops below 48 volts when there is no load on the batteries the vehicle is st...

Page 21: ...t be in the RUN position in order to operate the vehicle When the switch is in the TOW position power to the vehicle electrical components is turned off and the vehicle will not operate See following...

Page 22: ...or death PERFORMANCE INSPECTION After you have familiarized yourself with the vehicle controls and have read and understood the driving instructions take the vehicle for a test drive Use the following...

Page 23: ...d speed On very steep grades the vehicle may slightly exceed its maxi mum designed speed requiring use of the brake pedal DRIVING INSTRUCTIONS WARNING Only licensed drivers should be allowed to drive...

Page 24: ...dures exactly as written Read and understand all instructions prior to driving the vehicle STARTING THE VEHICLE 1 Make sure load is secure 2 Make sure everyone is seated and holding onto seat handles...

Page 25: ...g the vehicle Do not allow riders in the cargo bed Reduce vehicle load and speed when driving up or down slopes or on uneven terrain Do not exceed the rated capacity of the vehicle Rated capacity is f...

Page 26: ...k brake firmly depressed and locked Because of the added length of the trailer use caution when making turns Do not transport the vehicle on a trailer with a load in the vehicle cargo bed If vehicle i...

Page 27: ...water Rinse solution off bat teries Do not allow this solution to enter the batteries Be sure terminals are tight Let the terminals dry and then coat them with Battery Terminal Protector Spray CCI P...

Page 28: ...ocal Club Car distributor dealer to perform all repairs and semiannual and annual periodic ser vice WARNING If any problems are found during scheduled inspection or service do not operate vehicle unti...

Page 29: ...ent and underside of vehicle Semiannual service by trained technician only every 50 hours of operation Brake system Check brake shoes replace if necessary See Section 6 Wheel Brake Assemblies in the a...

Page 30: ...I P N 1012151 Charger receptacle Villager vehicles only Forward Reverse switch contacts PowerDrive vehicles only WD 40 Brake slides Dry Moly Lube CCI P N 1012151 Front suspension 5 fittings Chassis Lu...

Page 31: ...f milk or water followed with milk of magnesia or vegetable oil Call a physician immediately Eyes Flush with water for 15 minutes Call a physician immediately WARNING Wear safety glasses or approved e...

Page 32: ...ld be tight enough so that the batteries do not move while the vehicle is in motion but not so tight as to crack or buckle the battery case Tighten hold down retaining nuts to 40 in lb 4 5 N m The ter...

Page 33: ...a three wire no 12 AWG and be as short as possible The use of an improper extension cord could result in fire or an electrical shock Do not operate the charger if it has received a sharp blow was dro...

Page 34: ...o Charging will resume in a few moments ammeter returns to previous rate of charge This will be repeated at one hour and at two hours into the charge cycle The use of an extension cord with the charge...

Page 35: ...cord plug and receptacle are wear items and should be inspected daily Visu ally inspect them for cracks loose connections and frayed wiring they must be replaced when worn or dam aged If charger plug...

Page 36: ...Battery acid fertilizers tars asphalt creosote paint or chewing gum should be removed immediately to prevent possible stains The center bodies of six and eight passenger Villager vehicles are made of...

Page 37: ...inted windshields will not protect occupants from flying objects golf balls etc SUBSEQUENT OWNER REGISTRATION In the event a vehicle is bought used from another individual or from a distributor dealer...

Page 38: ...ic shocks Brakes Mechanical brake cable system to self adjusting drum brakes on each rear wheel and single brake pedal with automatic release park brake Brakes Mechanical brake cable system to manuall...

Page 39: ...m Intersecting aisle clearance 72 in 183 cm 89 8 in 228 cm 108 in 274 cm 89 8 in 228 cm 89 8 in 228 cm Floorboard height 11 8 in 30 cm 11 8 in 30 cm 11 8 in 30 cm 11 8 in 30 cm 11 8 in 30 cm Seat heig...

Page 40: ...ate or fail due to exposure or ordinary wear and tear Batteries battery charger onboard computer and solid state speed controller are covered under separate CLUB CAR warranties Also excluded from any...

Page 41: ...original retail purchaser that the new PowerDrive 8 volt Battery installed in its new electric vehicle equipped with the PowerDrive System 48 PowerDrive Plus or IQ System purchased from CLUB CAR or an...

Page 42: ...the Limited Warranties expressed herein and all implied warranties null and void and same are hereby excluded ALSO EXCLUDED FROM THIS LIMITED WARRANTY ARE ANY AND ALL INCIDENTAL OR CONSEQUENTIAL DAMA...

Page 43: ...WARRANTY OF ANY KIND EXPRESSED OR IMPLIED ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS OR TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY D...

Page 44: ...easonably equivalent to the warranted product at no cost to the purchaser during the four year or 800 round limited warranty period for golf use or 4 years or 16 000 energy units for use other than go...

Page 45: ...2003 Transportation Electric Vehicle Owner s Manual...

Page 46: ......

Page 47: ......

Page 48: ...Transportation and Utility Vehicles Electric Club Car Inc P O Box 204658 Augusta GA 30917 4658 Manual No 102318606 Edition Code 0802C00000...