Club Car Turf 1 2006, Owner'S Manual

Page 1: ...Owner s Manual An business 2006 Turf Vehicles Electric and Gasoline Turf 1 Turf 2 Turf 6...

Page 2: ......

Page 3: ...in this manual This manual contains proprietary information that is protected by copyright All rights are reserved No part of this manual may be photocopied reproduced or translated to another languag...

Page 4: ...ask them to read this manual before they operate the vehicle Club Car products are backed by a customer support system designed to offer you fast courteous service In the event that your Club Car vehi...

Page 5: ...with the Vehicle 32 Transporting on a Trailer 32 Storage Electric Vehicle 33 Storage Gasoline Vehicle 34 Maintenance 36 Periodic Service Schedules 37 Periodic Lubrication Schedules 40 Vehicle Control...

Page 6: ...CCI 101609401 CCI 101960101 CCI 101553901 CCI 101960601 CCI 102518001 CRUSH AREA DECAL KEY SWITCH VEHICLE LOADING DECAL DRIVER PASSENGER WARNING DECAL BATTERY WARNING LIGHT SERIAL NUMBER PARK BRAKE P...

Page 7: ...Owner s Manual Page 5 ELECTRIC TURF 1 F R CCI 101908601 BED LATCH BATTERY DANGER MOLDED ON BATTERY CAPS OR ON BODY UNDER SEAT CHARGER RECEPTACLE BED LATCH WARNING DECAL TOW RUN WARNING DECAL ON TOW S...

Page 8: ...CCI 101960601 CCI 101621601 CCI 102518001 CRUSH AREA DECAL KEY SWITCH VEHICLE LOADING DECAL DRIVER PASSENGER WARNING DECAL BATTERY WARNING LIGHT SERIAL NUMBER PARK BRAKE PEDAL BRAKE PEDAL ACCELERATOR...

Page 9: ...ATTERY CAPS OR ON BODY UNDER SEAT CHARGER RECEPTACLE BED LATCH WARNING DECAL FORWARD REVERSE HANDLE POWERDRIVE SYSTEM 48 VEHICLES OR FORWARD REVERSE SWITCH IQ PLUS VEHICLES TOW RUN WARNING DECAL IQ PL...

Page 10: ...s Manual Maximum cargo load 800 lbs Weight to include cargo bed load and gross trailer weight Maximum trailer hitch tongue weight 150 lbs CCI 101960201 CCI 101553901 CCI 101960601 CCI 101621601 LOW O...

Page 11: ...5201 L A T C H O P E N CCI 101547601 CCI 1011553 FUEL SHUT OFF VALVE F N R BED LATCH BED LATCH WARNING DECAL TRAILER HITCH DECAL TURF 2 ONLY GASOLINE WARNING DECAL ON FRAME ROTATING PARTS AND HOT MANI...

Page 12: ...101547601 KEEP CLEAR CCI 101960501 CCI 101553901 CCI 101960001 LOW OIL WARNING LIGHT FUEL GAUGE HOUR METER LIGHT SWITCH FUEL SHUT OFF VALVE VEHICLE LOADING DECAL GASOLINE WARNING DECAL ON FRAME BRAKE...

Page 13: ...2006 Turf Vehicle Owner s Manual Page 11 GASOLINE TURF 6 CCI 101707801 CCI 101621601 CCI 101915201 FORWARD REVERSE HANDLE BED BOLT WARNING DECAL CHOKE FRAME GROUND WARNING DECAL OPERATING INSTRUCTIONS...

Page 14: ...at first seem shocking but their impact is mild compared with the reality of severe personal injury Your safety and satisfaction are of the utmost importance to Club Car That is why before operating...

Page 15: ...n immediate hazard that could result in severe personal injury or death CAUTION A CAUTION with the safety alert symbol indicates a hazard or unsafe practice that could result in minor personal injury...

Page 16: ...that it is securely engaged while bed is raised Do not close bed until all persons are clear of cargo bed area Keep hands clear of all crush areas Do not drop cargo bed lower gently and keep entire bo...

Page 17: ...the vehicle or battery charger Wear a full face shield and rubber gloves when working on or near batteries Do not wear loose clothing or jewelry such as rings watches chains etc when servicing the ve...

Page 18: ...l are highlighted We urge the owner opera tor to read and understand this manual and to pay special attention to the features specific to their vehicle s Figure 3 PowerDrive System 48 Electric Vehicle...

Page 19: ...s bring the vehicle to a full stop before shifting the handle or switch Release the accelerator pedal and then press the brake pedal firmly until the vehicle stops To avoid unintentionally starting or...

Page 20: ...RWARD and R REVERSE positions are clearly marked Push down the FOR WARD side of the switch to operate the vehicle in the forward direction or push down the REVERSE side of the switch to operate the ve...

Page 21: ...1 6 km h If the zero speed detect function remains engaged for two seconds or more a warning buzzer will sound to alert the driver that motor braking has been activated WARNING Zero speed detect will...

Page 22: ...ded into it and the words PARK BRAKE marked on top of it Figure 10 To set the park brake press the brake pedal firmly and tilt the park brake portion of the pedal forward with your foot Figure 11 See...

Page 23: ...memory the amount of charge needed to fully replenish the batteries and will complete the charge during the next charge cycle When the charger is unplugged the warning light will illuminate and remain...

Page 24: ...cal components if the vehicle is towed while the Zero Speed Detect motor braking function is operating Before Disconnecting or Connecting Battery Cables Place the Tow Run switch in the TOW posi tion t...

Page 25: ...he cam in the MAINTENANCE position and the engine running the vehicle may move suddenly if the Forward Reverse handle is shifted or accidentally bumped To prevent this chock the front and rear wheels...

Page 26: ...N Failure to add oil immediately when the low oil warning light stays on may result in permanent engine damage Figure 16 Button Choke Figure 17 Cable Choke Figure 18 Fuel Gauge Hour Meter and Low Oil...

Page 27: ...d information decals Check to ensure that all safety and information decals are in place See pages 4 through 11 Tires Check for proper tire pressure Visually inspect for wear damage and proper inflati...

Page 28: ...e original position and the motor should rotate freely or go into motor braking mode See Pedal Up Motor Brak ing below IQ System and IQ Plus Vehicles Zero Speed Detect With the vehicle parked on level...

Page 29: ...e vehicle Operate the vehicle from the driver seat only To help prevent falls from the vehicle remain seated in a moving vehicle and hold on to hand holds or handrails at all times Driver should keep...

Page 30: ...cally and the vehicle will start to move As the accelerator pedal is pressed speed will increase until full speed is reached See following WARNING and NOTE WARNING Operator must control vehicle speed...

Page 31: ...will prevent the vehi cle from rolling at more than 1 to 3 mph 1 5 to 4 8 km h unless the accelerator is pressed This prevents the possibility of a parked vehicle with the park brake disengaged rollin...

Page 32: ...secure Otherwise the bed will fall resulting in severe personal injury or death WARNING Do not disengage prop rod until all persons are clear of cargo bed area Do not drop tilt bed lower gently and ke...

Page 33: ...stops and abrupt turns The cargo s center of gravity may affect the handling steering and braking of the vehicle When the vehicle is loaded reduce speed and drive slowly in turns To help prevent carg...

Page 34: ...to allow the chocks to absorb the load of the trailer After the tires have been chocked engage the park brake TRANSPORTING ON A TRAILER WARNING Do not allow riders in the trailer being towed Avoid sud...

Page 35: ...ent to wash the vehicle PREPARING THE ELECTRIC VEHICLE FOR EXTENDED STORAGE 1 Unload the vehicle so that tires are supporting only the weight of the vehicle 2 Fully charge batteries See Charging Batte...

Page 36: ...gasoline out of the reach of children Do not siphon gasoline from the vehicle WARNING Turn the key switch to the OFF position remove the key and leave the Forward Reverse handle in the NEUTRAL positi...

Page 37: ...per 1 gallon 3 8 L of water Rinse solution off bat teries Do not allow this solution to enter the batteries Be sure terminals are tight Let the terminals dry and then coat them with Battery Terminal P...

Page 38: ...e Operation and Daily Safety Checklist on page 25 MAINTENANCE See General Warnings on page 13 To ensure trouble free vehicle performance it is very important to follow an established preventive mainte...

Page 39: ...in severe personal injury A hydraulic bed lift system is under pressure Wear a face shield and use extreme caution when servicing it Gasoline vehicles only Moving parts Do not attempt to service gaso...

Page 40: ...ecessary See Section 6 Wheel Brake Assemblies in the appropriate maintenance and service manual Lubricate brake slides per Lubrication Schedule See Section 6 Wheel Brake Assemblies in the appropriate...

Page 41: ...ean terminals and wash dirt from casing check electrolyte level See Figure 31 Front wheel alignment and camber Check and adjust if necessary See Section 7 Steering and Front Suspension in the appropri...

Page 42: ...I P N 1012151 Charger receptacle all vehicles Forward Reverse switch contacts PowerDrive vehicles only WD 40 Brake slides Dry Moly Lube CCI P N 1012151 Front suspension 5 fittings Chassis Lube EP NLGI...

Page 43: ...P NLGI Grade 2 Brake slides Dry Moly Lube CCI P N 1012151 Annually by trained technician only or every 100 hours of operation whichever comes first Check fill unitized transaxle to plug level 27 oz 8...

Page 44: ...ities of milk or water followed with milk of magnesia or vegetable oil Call a physician immediately Eyes Flush with water for 15 minutes Call a physician immediately WARNING Wear safety glasses or app...

Page 45: ...014305 NOTE Dispose of waste water properly 2 The electrolyte level in the batteries should be checked weekly Figure 26 Add water only after charg ing unless the electrolyte level is below the top of...

Page 46: ...ot use an adapter to plug the charger with a three prong plug into a two prong outlet Improper connection of the equipment grounding conductor can result in a fire or an electrical shock An extension...

Page 47: ...ne hour and at two hours into the charge cycle IQ System and IQ Plus Vehicles At one hour and at two hours into the charge cycle the charger will shut off in order to run a self diagnostic program amm...

Page 48: ...energy being returned to the batteries When the optimum amount of energy needed to replenish the batteries is returned the charger will turn off The control circuit lockout remains activated until the...

Page 49: ...replaced immediately Receptacle Fuse Link As an additional feature to protect the batteries and charging circuit from an overload Turf 1 and Turf 2 elec tric vehicles are equipped with a receptacle f...

Page 50: ...ent watering Figure 30 Any corrosion around the positive or negative terminals should be washed off with a solution of baking soda and water 1 cup 237 mL per gallon 3 8 L of water Rinse solution off t...

Page 51: ...he oil filler tube and wipe oil from dipstick Figure 32 See following CAUTION CAUTION Do not remove dipstick while engine is running 2 Check oil by fully inserting the dipstick into the oil filler tub...

Page 52: ...id the possibility of fire clean up any spilled gasoline before operating the vehicle CAUTION To allow for expansion do not fill higher than one inch from top of the fuel tank Avoid spilling fuel NOTE...

Page 53: ...sive wax products Battery acid fertilizers tars asphalt creosote paint or chewing gum should be removed immediately to prevent possible stains The seats of the vehicle will last longer with proper cle...

Page 54: ...le Trojan PowerDrive 8 volt 117 min capacity Batteries High capacity deep cycle Trojan 6 volt 160 min capacity Charger Automatic 17 amp UL and CSA listed STEERING SUSPENSION BRAKES Steering Self adjus...

Page 55: ...ize Box bed dimensions 37 6 in x 45 1 in x 9 3 in 96 x 115 x 23 cm 48 8 in x 49 8 in x 10 9 in 124 x 126 x 28 cm Load bed size Flat bed dimensions 35 8 in x 44 3 in 91 x 112 cm 46 9 in x 48 3 in 119 x...

Page 56: ...dy ArmorFlex Front body finish Matched paint finish over molded in color Tires 18 x 8 50 8 tubeless 4 ply rated load range front and rear Tires 18 x 8 50 8 tubeless 6 ply rated load range front and re...

Page 57: ...cm 67 6 in x 44 2 in 172 x 112 cm Vehicle rated capacity Level surface only 800 lb 363 kg 1200 lb 544 kg 1500 lb 680 kg Standard seating capacity persons 2 2 2 LIQUID CAPACITIES Engine crankcase witho...

Page 58: ...receptacle brake shoes belts brushes bushings engine mounts mats and pads maintenance adjustments cosmetic deterioration and items which deteriorate or fail due to exposure or ordinary wear and tear...

Page 59: ...ANTY SERVICES CLUB CAR INC P O Box 204658 Augusta Georgia 30917 4658 U S A 706 863 3000 9 WARNING Any modification or alteration of any vehicle beyond factory specifications including those that affec...

Page 60: ...ein and all implied warranties null and void and same are hereby excluded ALSO EXCLUDED FROM THIS LIMITED WARRANTY ARE ANY AND ALL INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS...

Page 61: ...ANY KIND AND NO REPRESENTATIVE EMPLOYEE DISTRIBUTOR OR DEALER OF CLUB CAR HAS THE AUTHORITY TO MAKE OR IMPLY ANY REPRESENTATION PROMISE OR AGREEMENT WHICH IN ANY WAY VARIES THE TERMS OF THIS WARRANTY...

Page 62: ...furnishing a new or used battery with sufficient life to complete the remainder of the warranty term that is identical or reasonably equivalent to the warranted product at no cost to the purchaser du...

Page 63: ...ner s manual the electric vehicle owner s manual the operator instructions and the battery warning labels and will exercise due care in working on or around electrical devices Transportation expenses...

Page 64: ...s loose wiring or rusted or corroded hardware 2 Lack of proper maintenance as outlined in the electric vehicle owner s manual 3 Damages caused by improper installation of the Computer or Controller 4...

Page 65: ...R ECONOMIC LOSS Damage not resulting from a defect in material or workmanship or that occurs due to abuse or neglect including failure to provide reasonable and necessary maintenance accident or alter...

Page 66: ...services or repairs will be provided at all of our distribution centers that are franchised to service the subject engines or equipment 6 The engine or equipment owner will not be charged for diagnos...

Page 67: ...g optimum ignition timing characteristics The carburetors have been calibrated to provide lean air fuel mixture characteristics and optimum fuel economy with a suitable air cleaner and exhaust system...

Page 68: ...llustrations 4 Periodic Service and Periodic Lubrication Schedules Poor Fair Average Good Excellent Comments Suggestions In order to help us better serve you please rate this publication in the follow...

Page 69: ...Club Car R NOTES...

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Page 72: ...Car Inc P O Box 204658 Augusta GA 30917 4658 USA Web www clubcar com Phone 1 706 863 3000 1 800 ClubCar Intl l 1 706 863 3000 Fax 1 706 863 5808 Publication Part Number 102907504 Edition Code 0705B12...