Club Car VILLAGER 2+2 LSV, Operator'S Manual

Page 1: ...VILLAGER 2 2 LSV ELECTRIC Operators Manual APPLICABLE TO VILLAGER 2 2 LSV ELECTRIC VEHICLES WITH SERIAL PREFIX OF VS...

Page 2: ...Copyright 2018 Club Car LLC This manual effective June 15 2018...

Page 3: ...of the vehicle will make sure Club Car is able to communicate necessary information directly to owners Send your name address and serial number of the vehicle to Club Car LLC Attention Vehicle Regist...

Page 4: ...NFORMATION Send written correspondence to Club Car LLC Attention Marketing Services P O Box 204658 Augusta Georgia 30917 4658 United States Of America CUSTOMER SATISFACTION SURVEY Let your voice be he...

Page 5: ...nslation of the original instructions if in any language other than English VEHICLE MODIFICATIONS DANGER MODIFICATIONS OR CHANGES TO THE VEHICLE THAT AFFECT THE OCCUPANT RETENTION ELECTRICAL SYSTEM ST...

Page 6: ...purpose vehicle is intended to transport people and cargo on improved or groomed surfaces The operation of this vehicle is also subject to all applicable state and local laws which may further limit o...

Page 7: ...ls 19 Lead Acid Battery Recycling 20 SECTION 2 INDICATORS GAUGES AND DISPLAYS 21 Indicator Gauge And Display Locations 22 Battery Condition Indicator 22 Charge Indicator Light 22 Rear View Camera Scre...

Page 8: ...nsions 42 Performance 42 Tires 42 Electric Motor 42 Batteries 42 Noise And Vibration 43 Transaxle 43 Vehicle Weights And Load Capacities 43 SECTION 6 VEHICLE OPERATION 45 Daily Pre Operational Safety...

Page 9: ...rger 68 Battery Electrical Connection 69 Disconnect 69 Connect 70 SECTION 9 TRANSPORT AND TOW 71 Prepare The Vehicle To Be Towed 72 Tow With The Vehicle 72 Vehicle Transport Preparation 72 Vehicle Tra...

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Page 11: ...1 SAFETY INFORMATION VILLAGER 2 2 LSV ELECTRIC Operators Manual TPCC01VS00EN017 Edition A Page 9 Safety Information Notices 1...

Page 12: ...distributor Know and understand all laws and regulations for vehicle operation in your area Speak with your dealer or distributor if you have questions about material contained in this manual or the v...

Page 13: ...RUCTIONS IN THIS MANUAL CAN CAUSE PROPERTY DAMAGE SERIOUS PERSONAL INJURY OR DEATH BEFORE YOU OPERATE THE VEHICLE OR DO THE SERVICING OF THE VEHICLE READ AND FULLY UNDERSTAND THE OWNER S MANUAL CLUB C...

Page 14: ...KNOWLEDGE AND EXPERIENCE IN ELECTRICAL AND MECHANICAL REPAIR THE APPROPRIATE INSTRUCTIONS MUST BE USED WHEN PERFORMING MAINTENANCE SERVICE OR ACCESSORY INSTALLATION CAUTION THE LSV ELECTRIC VEHICLE IS...

Page 15: ...edal is pressed Slowly press accelerator pedal to increase speed To stop release accelerator pedal and press brake pedal After stopping firmly set park brake and place Forward Reverse switch in NEUTRA...

Page 16: ...SET THE RUN TOW SWITCH TO TOW BEFORE BATTERY EXPLOSION CAN CAUSE SERIOUS INJURY Read the vehicle service manual before servicing Keep electronic components dry The battery compartment is not a storage...

Page 17: ...MULTI PURPOSE BUZZER The vehicle comes equipped with a multi purpose buzzer The multi purpose buzzer makes an audible tone when The Forward Neutral Reverse control FNR is set to R The walk away braki...

Page 18: ...SLOPES THAT ARE MORE THAN A 20 INCLINE Walk away braking is a safety function that limits the roll away speed of a vehicle when the park brake is disengaged The multi purpose buzzer will make an audib...

Page 19: ...ories on the seat belts Accessories can decrease seat belt protection CLEAN THE SEAT BELT DANGER BLEACH DYE AND ABRASIVE CLEANERS CAN MAKE THE SEAT BELTS WEAK AND CAUSE PERSONAL INJURY KEEP THE SEAT B...

Page 20: ...sudden stop or crash Younger children and infants that require a safety seat or that can benefit from the protection of a safety seat must not be an occupant of this vehicle This vehicle is not design...

Page 21: ...MAGNESIA OR VEGETABLE OIL CALL A PHYSICIAN IMMEDIATELY EYES FLUSH WITH WATER FOR 15 MINUTES CALL A PHYSICIAN IMMEDIATELY WARNING FROZEN BATTERY ACID CAN CAUSE DAMAGE INCLUDING LEAKS AND EXPLOSIONS IF...

Page 22: ...CAN CONTAMINATE THE WATER AND SOIL CAUSE ENVIRONMENTAL DAMAGE AND CAUSE PERSONAL INJURY SPEAK WITH YOUR DEALER OR DISTRIBUTOR FOR INFORMATION ON HOW TO DISCARD A BATTERY CORRECTLY Lead acid batteries...

Page 23: ...2 INDICATORS GAUGES AND DISPLAYS VILLAGER 2 2 LSV ELECTRIC Operators Manual TPCC01VS00EN017 Edition A Page 21 Indicators Gauges And Displays Battery Safety Information 2...

Page 24: ...indication of the batteries state of charge SOC The battery condition indicator has a 10 bar LED display CHARGE INDICATOR LIGHT NOTICE WHEN THE CHARGE INDICATOR LIGHT IS ON CHARGE BATTERIES AS QUICKL...

Page 25: ...IEW CAMERA DOES NOT SHOW OBJECTS OUTSIDE OF THE CAMERAS FIELD OF VIEW BELOW THE BUMPER OR BELOW THE VEHICLE THE OPERATOR MUST VISUALLY MAKE SURE THAT IT IS SAFE TO BACK UP FAILURE TO USE PROPER CARE C...

Page 26: ...set of Trip B and the ride time The max speed screen shows the shows the maximum speed since the last reset of Trip B ODOMETER The odometer gives a visual indication of the total distance the vehicle...

Page 27: ...ME Note This procedure will reset the Trip B odometer Note Ride Time 00 00 hours and minutes 00 00 minutes and seconds 1 Park the vehicle 2 Turn the key switch to ON 3 Push the Select button 4 Push an...

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Page 29: ...3 VEHICLE CONTROLS VILLAGER 2 2 LSV ELECTRIC Operators Manual TPCC01VS00EN017 Edition A Page 27 Vehicle Controls Speedometer 3...

Page 30: ...edal 3 Park Brake 4 Key Switch 5 Headlight Switch 6 Turn Signal Lever 7 Hazard Lights Switch 8 Horn Button 9 Forward Neutral Reverse Control FNR 10 Run Tow Switch 11 Windshield Wiper Switch ACCELERATO...

Page 31: ...AND VEHICLE DAMAGE STOP THE VEHICLE BEFORE SHIFTING THE FORWARD NEUTRAL REVERSE CONTROL FNR The Forward Neutral Reverse control FNR sets the direction of vehicle movement Stop the vehicle to change t...

Page 32: ...used to control the horn The horn button is spring loaded to stay in the off position Push and hold the horn button to operate the horn Note The horn will not operate when the key switch is OFF KEY SW...

Page 33: ...AUTOMATICALLY WHEN THE ACCELERATOR OR BRAKE PEDAL IS PUSHED PREVENT ACCIDENTAL ACCELERATOR OR BRAKE PEDAL ACTUATION The park brake is a variable position control that is used to make sure that a vehic...

Page 34: ...controls the operation of the turn signal lights The turn signal light will flash when turned on POSITION FUNCTION Down Left Center Off Up Right WINDSHIELD WIPER SWITCH The windshield wiper switch con...

Page 35: ...4 BATTERY CHARGER VILLAGER 2 2 LSV ELECTRIC Operators Manual TPCC01VS00EN017 Edition A Page 33 Battery Charger Windshield Wiper Switch 4...

Page 36: ...AN AREA TO PREVENT THEM FROM BEING STEPPED ON TRIPPED OVER OR SUBJECTED TO DAMAGE OR STRESS SPEAK WITH YOUR LOCAL DEALER OR DISTRIBUTOR FOR REPAIRS LIQUID ON THE BATTERY CHARGER CAN CAUSE PROPERTY DAM...

Page 37: ...Number 105161901 DIMENSION AND WEIGHT Dimension 11 in 28 cm length 9 7 in 24 6 cm width 4 3 in 11 cm height Weight 11 lb 4 9 kg OPERATIONAL TEMPERATURE Temperature Range 32 F to 86 F 0 C to 30 C AC I...

Page 38: ...e at their own expense INTERNATIONAL PROTECTION MARKING The battery charger has an International Protection Marking IP certification of IP66 The battery charger enclosure has an International Protecti...

Page 39: ...ator lights give AC power availability charge progress and charger condition SYMBOL Light Status CONDITION Amber Constant Shows approximate scale of current output during Bulk phase Amber Flash On And...

Page 40: ...ct the battery cable from battery number 8 negative post 4 Plug the AC electrical cord into an approved power source Let the battery charger to do the start up self test 5 When the start up self test...

Page 41: ...agnostic code if a fault occurs To find the shown fault 1 Count the number of red flashes on the charger indicator lamp The charger will pause between fault code displays 2 Use the Fault Code Identifi...

Page 42: ...ger in a lower ambient temperature environment 4 Battery could not be trickle charged up to minimum voltage Inspect for worn or defective batteries Replace batteries as necessary 5 Charger shutdown be...

Page 43: ...5 VEHICLE SPECIFICATIONS VILLAGER 2 2 LSV ELECTRIC Operators Manual TPCC01VS00EN017 Edition A Page 41 Vehicle Specifications Troubleshooting 5...

Page 44: ...RMANCE Forward Speed On Level Ground 25 mph 40 km h Turning Radius SAE J695 68 in 173 cm Intersecting Aisle Clearance 77 in 196 cm Curb To Curb 208 in 528 cm Wall To Wall Unknown At Time Of Print TIRE...

Page 45: ...APACITY IS FOR LEVEL SURFACES ONLY TOO MUCH WEIGHT IN THE VEHICLE CAN AFFECT THE VEHICLES HANDLING OR CAUSE COMPONENT FAILURE RESULTING IN LOSS OF CONTROL OF VEHICLE AND SERIOUS PERSONAL INJURY DO NOT...

Page 46: ...n tow with a Club Car approved tow kit Trailer Tongue Weight The trailer tongue weight is the maximum permitted weight applied by the trailer tongue onto the trailer hitch Gross Trailer Weight The gro...

Page 47: ...6 VEHICLE OPERATION VILLAGER 2 2 LSV ELECTRIC Operators Manual TPCC01VS00EN017 Edition A Page 45 Vehicle Operation Vehicle Weights And Load Capacities 6...

Page 48: ...ED WARNING KEEP AWAY FROM DROP OFFS STEEP SLOPES AND UNSTABLE SURFACES THE VEHICLE IS NOT DESIGNED TO BE USED ON PUBLIC ROADS DO NOT LICENSE THE VEHICLE FOR PUBLIC ROADS DO NOT OPERATOR THE VEHICLE ON...

Page 49: ...WLEDGE UNLESS THEY HAVE BEEN GIVEN SUPERVISION OR INSTRUCTION CONCERNING USE OF THE APPLIANCE BY A PERSON RESPONSIBLE FOR THEIR SAFETY CHILDREN SHOULD BE SUPERVISED TO ENSURE THAT THEY DO NOT PLAY WIT...

Page 50: ...nflate tires as necessary Seat Belts Examine seat belt straps for damage Examine seat belts for loose parts Replace missing worn or damaged items Make sure that the seat belt latch plate clicks when p...

Page 51: ...in the vehicle s path During the vehicle performance inspection Listen for unusual noises such as squeaks or rattles Examine the ride and performance of the vehicle Examine the steering The vehicle mu...

Page 52: ...operates and limits the vehicle speed to no more than 1 to 3 mph 1 6 to 4 8 km h 16 Stop the vehicle 17 Park the vehicle on a grade of 20 or less Make sure that the park brake holds the vehicles posit...

Page 53: ...rward Neutral Reverse control FNR to N 5 Turn the key to OFF 6 Engage the park brake to lock the wheels 7 Remove the key Keep the key in a safe area FORWARD MOVEMENT WARNING FAILURE TO DECREASE THE VE...

Page 54: ...rs displays and gauges Make sure that all passengers are seated and use the hand holds or handrails The operator must have both hands on the steering wheel Make sure that the front wheels are turned i...

Page 55: ...ARE MORE THAN A 20 INCLINE VEHICLE ROLLBACK WHEN STARTING ON AN INCLINE MAY CAUSE PROPERTY DAMAGE SERIOUS INJURY OR DEATH USE THE BRAKE PEDAL TO HOLD THE VEHICLE UNTIL THE DRIVETRAIN IS FULLY ENGAGED...

Page 56: ...AUSE THE VEHICLE TO ROLL OVER POSSIBLY RESULTING IN SERIOUS PERSONAL INJURY TO PREVENT ROLL OVER PROPERTY DAMAGE AND PERSONAL INJURY OPERATE THE VEHICLE SLOWLY ON A SLOPE TO HELP PREVENT ROLL OVER OPE...

Page 57: ...O NOT OPERATE THE VEHICLE BELOW OBJECTS WITH A HEIGHT THAT IS LESS THAN THE HEIGHT OF THE VEHICLE Driving below obstacles is not recommended Precautions if operation below obstacles is unavoidable Alw...

Page 58: ...AKE PERFORMANCE AFTER DRIVING THROUGH WATER LIGHTLY PUSH THE BRAKE PEDAL TO CHECK THE BRAKE PERFORMANCE IF THE VEHICLE SPEED DOES NOT DECREASE AT A NORMAL RATE CONTINUE TO PUSH THE BRAKE PEDAL UNTIL T...

Page 59: ...7 VEHICLE MAINTENANCE VILLAGER 2 2 LSV ELECTRIC Operators Manual TPCC01VS00EN017 Edition A Page 57 Vehicle Maintenance Driving Conditions 7...

Page 60: ...AL VEHICLE STARTUP CAN CAUSE PERSONAL INJURY PROPERTY DAMAGE OR A FIRE SET THE RUN TOW SWITCH TO TOW DISCONNECT THE BATTERIES WAIT 90 SECONDS FOR THE CONTROLLER DISCHARGE DO NOT WORK ON THE VEHICLE PO...

Page 61: ...ble automotive cleaners with a sponge or soft cloth for normal cleaning A garden hose at normal residential water pressure is sufficient Use a commercially available aluminum cleaner paste and fine gr...

Page 62: ...perating conditions INTERVAL DESCRIPTION Initial 6 weeks Single Point Watering System SPWS Establish a watering interval SPWS Make sure the valves operate correctly Examine the battery acid level of a...

Page 63: ...r MCOR lubricate the accelerator pedal 100 hours 12 months Have a trained technician examine the batteries front wheel bearings pedal components safety decals transaxle fluid MAINTENANCE TASKS LIFT TH...

Page 64: ...Lower the vehicle onto the jack stands LIFT THE REAR OF THE VEHICLE WARNING LIFTING THE VEHICLE WITH CARGO CAN CAUSE PROPERTY DAMAGE SERIOUS PERSONAL INJURY OR DEATH REMOVE ALL CARGO FROM THE CARGO BE...

Page 65: ...center of the lift point 2 Lift the rear of the vehicle 3 Put jack stands under the frame rails 4 Lower the vehicle onto the jack stands LOWER THE VEHICLE LOWER THE FRONT OF THE VEHICLE Before the fro...

Page 66: ...of the vehicle 1 Place the jack in the center of the lift point 2 Lift the vehicle off of the jack stands 3 Remove the jack stands 4 Lower the vehicle LOWER THE REAR OF THE VEHICLE Before the rear of...

Page 67: ...sure measurement Disable the vehicle To measure the tire pressure 1 Remove the valve stem cap 2 Use a pressure gauge to measure the tire pressure 3 Adjust to meet the recommended tire pressure Note Go...

Page 68: ...ehicle to allow for installation of the wheel assembly 2 Align the wheel assembly onto the hub of the vehicle Note Make sure that the valve stem points to the outer side of the vehicle Note Make sure...

Page 69: ...316V 8 BATTERY MAINTENANCE VILLAGER 2 2 LSV ELECTRIC Operators Manual TPCC01VS00EN017 Edition A Page 67 Battery Maintenance Maintenance Tasks 8...

Page 70: ...RGING BATTERIES EMIT HYDROGEN GAS THAT IS EXPLOSIVE ABOVE 2 AIR CONCENTRATION KEEP BATTERIES AWAY FROM SPARKS AND OPEN FLAMES CHARGING BATTERIES EMIT HYDROGEN HYDROGEN BECOMES AN EXPLOSIVE GAS AT 2 AI...

Page 71: ...ON DISCONNECT THE BATTERIES Before the batteries are disconnected Disable the vehicle To disconnect the batteries DANGER BATTERIES DISCONNECTED OR CONNECTED WITH THE RUN TOW SWITCH SET TO RUN CAN CAUS...

Page 72: ...N TOW SWITCH SET TO RUN CAN CAUSE A BATTERY EXPLOSION AND SERIOUS PERSONAL INJURY SET THE RUN TOW SWITCH TO TOW BEFORE THE BATTERIES ARE DISCONNECTED OR CONNECTED 1 Set the Run Tow switch to TOW 2 Con...

Page 73: ...9 TRANSPORT AND TOW VILLAGER 2 2 LSV ELECTRIC Operators Manual TPCC01VS00EN017 Edition A Page 71 Transport And Tow Battery Electrical Connection 9...

Page 74: ...LE ON A TRAILER REMOVE THE WINDSHIELD SECURE THE SEAT BOTTOM WHEN A TRAILER IS USED ON A PUBLIC ROAD THE TRAILER MUST MEET ALL FEDERAL STATE AND LOCAL REQUIREMENTS SUCH AS TAILLIGHTS AND BRAKE LIGHTS...

Page 75: ...nels seat bottoms and windshield 8 Examine the vehicle for loose parts Tighten as necessary 9 Secure the vehicle to the trailer VEHICLE TRANSPORT RECOVERY 1 Make sure that the trailer is correctly con...

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Page 77: ...10 EXTENDED STORAGE VILLAGER 2 2 LSV ELECTRIC Operators Manual TPCC01VS00EN017 Edition A Page 75 Extended Storage Vehicle Transport Recovery 10...

Page 78: ...correctly mix the water with battery acid To prepare your vehicle for extended storage 1 Turn off all electronic accessories 2 Set the Forward Neutral Reverse control FNR to N 3 Turn the key to OFF 4...

Page 79: ...s will be kept at a sufficient level while in storage 14 A Connect the battery charger to the vehicle Keep battery chargers connected during storage The charger will automatically connect when necessa...

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Page 81: ...11 WARRANTIES VILLAGER 2 2 LSV ELECTRIC Operators Manual TPCC01VS00EN017 Edition A Page 79 Warranties Return To Service From Extended Storage 11...

Page 82: ...horized Dealer or Distributor Club Car will provide only the replacement parts or components If the warranty registration form is not completed and returned to Club Car at the time of the original ret...

Page 83: ...re explosion wreckage melted terminal posts the addition of any chemical or the operation of the battery in an uncharged condition below half charge 1 200 specific gravity the installation of the batt...

Page 84: ...ranty is exclusive Club Car makes no other warranty of any kind expressed or implied Any implied warranties of merchantability or fitness for a particular purpose are hereby disclaimed by Club Car and...

Page 85: ...anual TPCC01VS00EN017 Edition A Page 83 E mail cci_warrantyadministration clubcar com Postal Service Club Car LLC Attention Warranty Services 4125 Washington Rd Evans Georgia 30809 Unites States Of Am...

Page 86: ...Publication Part Number TPCC01VS00EN017 Edition Code A Club Car LLC P O Box 204658 Augusta GA 30917 4658 USA Web Phone Fax www clubcar com 1 706 258 2225 1 800 ClubCar 1 706 863 5858...