Club Car Villager Homologated LSV, Manual

Page 1: ...Manual Number 103814624 Edition Code 0711D0112C Electric Low Speed Vehicles 2011 Villager Homologated LSV...

Page 2: ......

Page 3: ...lative positions the parts are each tagged with an item number in a balloon The right hand page is the parts list page and gives the page title at the top then the item numbers corresponding to the nu...

Page 4: ...tion and or significant change in specifications will be for warded to all Club Car and Carryall distributors dealers and will when applicable appear in future editions of this illustrated parts list...

Page 5: ...Bed Box 1 27 Canopy 1 29 SECTION 2 WHEELS AND TIRES Wheels and Tires 2 3 SECTION 3 DECALS Safety Decals 3 3 Safety Decals Continued 3 5 Logo Decals 3 7 SECTION 4 BRAKES PEDAL AND CABLES Rear Brake Ass...

Page 6: ...Plate 6 25 Instrument Panel with Electrical Components 6 27 Batteries 6 29 SECTION 7 ELECTRIC MOTOR Electric Motor Model EJ9 4002 7 3 SECTION 8 TRANSAXLE Transaxle 8 3 SECTION 9 BATTERY CHARGER Power...

Page 7: ...G E 1 D BODY AND TRIM...

Page 8: ...Page 1 2 2011 Villager Homologated LSV G E 1 D 1 2 4 8 25 27 3 26 5 7 6 9 000364 003...

Page 9: ...ywood Assy 1 12 101998212 Vinyl Cover Seat Bottom White 1 13 N A Foam Seat 1 14 101998501 Gasket Seat 2 15 102174204 Seat Bottom Assembly Black includes items 16 through 19 1 16 N A Plywood Assy 1 17...

Page 10: ...Page 1 4 2011 Villager Homologated LSV G E 1 D 33 16 14 15 32 3 11 32 10 6 10 9 7 8 5 4 33 12 32 34 30 31 13 2 1 000387 002...

Page 11: ...Bottom Buff 1 16 N A Plywood Assy 1 17 101564805 Seat Bottom Assembly White includes items 18 through 20 1 18 N A Foam Seat 1 19 101562712 Vinyl Cover Seat Bottom White 1 20 N A Plywood Assy 1 21 101...

Page 12: ...Page 1 6 2011 Villager Homologated LSV G E 1 D 1 000922 002...

Page 13: ...E G 1 2011 Villager Homologated LSV Page 1 7 ITEM PART NO DESCRIPTION 1 2 3 4 QTY D MIRRORS WINDSHIELD WIPER TO BE DETERMINED 1 N A Kit Wndshld wiper mirror Hom 1...

Page 14: ...Page 1 8 2011 Villager Homologated LSV G E 1 D 19 22 18 23 24 11 16 20 21 9 8 10 6 7 4 2 5 3 000920 003...

Page 15: ...1 4 20 2 9 N A Cup Holder Dual 1 10 7847 Screw 1 4 20 X 0 75 Hex Head Cap 2 11 103746801 Cowl 1 12 103746802 Cowl White Vill Lsv 1 13 103746806 Cowl Red Vill Lsv 1 14 103746809 Cowl Dk Green Vill Lsv...

Page 16: ...Page 1 10 2011 Villager Homologated LSV G E 1 D 14 13 15 5 6 10 12 13 15 34 2 7 34 13 15 34 15 13 6 4 32 1 9 33 29 17 22 8 30 23 28 16 000921 003...

Page 17: ...Hex Head Cap 4 15 8233 Locknut 1 4 20 Nylon Insert 4 16 102221201 Wear Pad 2 17 103810001 B 1 18 103810002 Body Rr White 2 2 Homol 1 19 103810004 Body Rr Red 2 2 Homol 1 20 103810005 Body Rr Dk Grn 2...

Page 18: ...Page 1 12 2011 Villager Homologated LSV G E 1 D 000823 002 5 6 7 4 2 12 11 15 13 15 9 8 10 14 16 17 14 16 17 8 2 3...

Page 19: ...Screw 1 4 20 X 75 Torx Pn Hd 5 6 102045001 Cap 1 4 Plastic Screw Head 5 7 102048401 Washer 1 4 Id Scalloped Plast 5 8 102242101 Screw 5 16 18 X 3 4 Hex Head with Patch 2 9 102778601 Support Upper Cow...

Page 20: ...Page 1 14 2011 Villager Homologated LSV G E 1 D 000930 003 15 3 16 3 11 4 1 16 11 2 3 11 3 1 3 16 11 3 11 12 14 1 16 3 11 11 3 8 10 9 10 6 7 4 13...

Page 21: ...5 N A Instl H brkt 2 pass includes items 6 through 10 1 6 103640102 Mount Lower Tops Ps 2pass 1 7 103640202 Mount Lower Tops Ds 2pass 1 8 103641101 Plate Washer Tops 2 9 808 Washer 3 8 Type B Flat 4 1...

Page 22: ...Page 1 16 2011 Villager Homologated LSV G E 1 D 000930 004 10 12 11 12 8 9 5 13 1 13 13 3 15 13 3 15 13 1 3 3 3 14 13 4 15 3 2 6 5 4...

Page 23: ...ment Upper Tops Homo 1 5 103733501 Tube Gusset 2 pass Ps 1 6 103733502 Tube Gusset 2 pass Ds 1 7 N A Instl H brkt 2 pass includes items 8 through 12 1 8 103640102 Mount Lower Tops Ps 2pass 1 9 1036402...

Page 24: ...Page 1 18 2011 Villager Homologated LSV G E 1 D 13 11 19 4 27 25 26 30 14 9 10 21 16 5 12 30 2 25 30 26 25 30 26 29 15 6 3 17 20 22 24 23 8 18 31 28 27 000924 002...

Page 25: ...101840901 Foot Rest Mat 1 13 N A Foot Rest Rr Weldment Homol 1 14 7473 Locknut 5 16 18 Nylon Insert 2 15 103759301 Nut Acorn 10 32 Blk 2 16 103759801 Nut Cap High Cr 1 4 20 Blk 2 17 103809901 Trim Ed...

Page 26: ...Page 1 20 2011 Villager Homologated LSV G E 1 D 000930 002 14 1 13 3 3 3 15 15 12 5 4 3 2 12 3 5 9 11 10 11 7 8...

Page 27: ...r Tops Homo 1 5 103732901 Weldment Hip Restraint Rear 2 6 N A Instl Lower Tops H Bracket includes items 7 through 11 1 7 103640101 Mount Lower Tops Ps 4pass 1 8 103640201 Mount Lower Tops Ds 4pass 1 9...

Page 28: ...Page 1 22 2011 Villager Homologated LSV G E 1 D 000929 002 12 6 11 13 15 13 5 14 10 1 9 8 7 4 3 2...

Page 29: ...1565206 Seat Back Assembly Gray w Black Cap 1 5 101954301 Screw 1 4 20 X 0 75 Hex Head Cap 8 6 102076701 Screw 1 4 20 X 1 75 Hex Sems 4 7 103739002 Seatback Asm Front White 1 8 103739004 Seatback Asm...

Page 30: ...Page 1 24 2011 Villager Homologated LSV G E 1 D 3 1 6 5 4 8 1 2 3 4 1 6 2 2 1 8 1 3 3 1 1 2 8 8 7 3 6 000926 002...

Page 31: ...S 1 1014557 Washer 7 16 Flat 12 2 102324401 Lock Nut 7 16 20 Nylon Black 4 3 103211101 Screw 7 16 20 X 1 75 8 4 103803601 Bracket Retractor Lsv Homol 2 5 103815901 Plate Orient Retractor 2 6 103816001...

Page 32: ...Page 1 26 2011 Villager Homologated LSV G E 1 D 8 5 7 6 6 8 3 7 3 3 9 4 6 3 7 2 6 000939 001...

Page 33: ...V2 includes items 2 through 9 1 2 1011098 38 18 Unc 2a 3 0 Carriage Blt 2 3 1011697 Washer 5 16 Flat 10 4 1017760 Spacer 31 X 38 X 98 2 5 103801001 Asm Bedbox V2 1 6 103817401 Tube support Bedbox V2...

Page 34: ...Page 1 28 2011 Villager Homologated LSV G E 1 D 000931 003 4 5 7 6 8 9 4 9 1 8 2...

Page 35: ...1 2 103708302 Canopy 2pass Ds Beige 1 3 N A Kit Canopy Homl V2 2 Lsv includes items 4 through 9 1 4 102076701 Screw 1 4 20 X 1 75 Hex Sems 8 5 103774601 Spacer Al 63 Hex 28id 81l 4 6 103814301 Trim Ca...

Page 36: ...G E 1 D...

Page 37: ...G E 2 D WHEELS AND TIRES...

Page 38: ...Page 2 2 2011 Villager Homologated LSV G E 2 D 3 4 7 1 2 6 7 5 00269 014...

Page 39: ...ON 1 2 3 4 QTY D WHEELS AND TIRES 1 1010984 500 20 Unf Lug Nut 16 2 102522610 Asm kenda Dot E marked 4 3 102540701 Lug Nut 1 2 Closed End 16 4 103694501 Hub Cap 7 Prong 4 5 103755602 Asm Whl tire 10 A...

Page 40: ...G E 2 D...

Page 41: ...G E 3 D DECALS...

Page 42: ...Page 3 2 2011 Villager Homologated LSV G E 3 D 2371 5 5 2 4 1 3 6...

Page 43: ...2001 Decal D s Box Bed Warning for vehicles with bed box option 1 2 103210301 Decal Forward Reverse Electric 1 3 103809401 Decal Op Instr Roof Mount 1 4 103809501 Decal Occ Warn Roof Mount 1 5 1038272...

Page 44: ...Page 3 4 2011 Villager Homologated LSV G E 3 D 2372 3 2 5 6 4 1...

Page 45: ...TEM PART NO DESCRIPTION 1 2 3 4 QTY D SAFETY DECALS CONTINUED 1 101705702 Decal Warning Lsv 1 2 101908601 Decal Tow Run Switch Warning 1 3 101931501 Decal Component Cover 1 Note Items without part num...

Page 46: ...22Bx2Axxxxxx LOW SPEED VEHICLE THIS VEHICLE CONFORMS TO ALL APPLICABLE U S FEDERAL MOTOR VEHICLE SAFETY STANDARDS IN EFFECT ON THE DATE OF MANUFACTURE SHOWN ABOVE xxxxxx xxxxxx xxxxxxxxxx xxxxxxxxxxxx...

Page 47: ...102046501 Decal CC Nameplate Utility 1 2 103234302 Decal Badge IR Gold 1 3 103516901 Decal Leaf Zev 2 4 103749001 Decal Front Grill 91 Mm Lx 2 5 103749002 Decal Front Grill 169 Mm Lx 3 6 103749101 De...

Page 48: ...G E 3 D...

Page 49: ...G E 4 D BRAKES PEDAL AND CABLES...

Page 50: ...Page 4 2 2011 Villager Homologated LSV G E 4 D 8 5 21 20 15 14 18 17 19 9 10 4 3 4 4 4 2 1 2 2 2 6 13 12 11 16 22 22 23 41 000293 002...

Page 51: ...N A Anchor Body Component 1 19 1011303 Adjustment Bolt Cap 1 20 451 Lockwasher 1 4 Split 2 21 1011494 Backing Plate Left Hand 1 22 101880701 Shoe Brake Manual Adj Available in Kit Non Asbestos Brake...

Page 52: ...Page 4 4 2011 Villager Homologated LSV G E 4 D 11 23 24 15 16 21 19 18 20 5 4 5 5 5 3 2 3 3 3 1 23 17 10 13 14 12 9 7 22 6 000298 001...

Page 53: ...18 N A Adjustment Bolt 1 19 N A Anchor Body Component 1 20 1011303 Adjustment Bolt Cap 1 21 451 Lockwasher 1 4 Split 2 22 1011494 Backing Plate Left Hand 1 23 101880701 Shoe Brake Manual Adj Availabl...

Page 54: ...Page 4 6 2011 Villager Homologated LSV G E 4 D 24 2 25 13 1 3 23 17 14 6 4 11 12 8 25 18 21 5 19 22 20 21 9 10 1 7 15 16 000188 004...

Page 55: ...edal Weldment 1 10 7716 Screw 10 16 Type AB Sheet Metal 4 11 101796201 Spring Accelerator Return 1 12 101817401 Retainer Spring 1 13 101861901 Screw 1 4 20 X 1 125 Hex Cap 4 14 101862001 Screw 1 4 20...

Page 56: ...Page 4 8 2011 Villager Homologated LSV G E 4 D 4 7 2 1 3 8 9 6 5 000956 002...

Page 57: ...ow Tie Locking 072 1 4 103751702 Handbrake Ft Cable Exit Lock 1 5 103755101 Boot Handbrake Front Exit 1 6 103808001 Cable Brake Ind Park Main 1 7 103842201 Tower Mount Hndbrake Ft Cbl 1 8 7473 Locknut...

Page 58: ...Page 4 10 2011 Villager Homologated LSV G E 4 D 9 22 23 24 10 12 15 21 5 20 19 1 16 14 18 7 8 17 6 6 13 11 24 24 000945 001...

Page 59: ...900801 Hanger Brake Cable 2 9 101953101 Rod Equalizer 8 91 1 10 101990801 Equalizer Bracket 1 11 102028903 Brake Pedal Asm includes items 12 through 16 1 12 1010878 Bumper Rubber 1 13 102028601 Pad Hy...

Page 60: ...Page 4 12 2011 Villager Homologated LSV G E 4 D 15 8 13 13 18 11 9 1 11 10 12 6 25 5 4 27 20 20 19 26 7 7 7 2 24 23 21 22 20 3 17 000943 002...

Page 61: ...p 1 2 4 10 N A Brake Cable 2 11 102292801 Pin Bow Tie Locking 072 4 12 101953102 Rod Equalizer 20 91 1 13 102022101 Brake Cable Kit includes items 14 through 17 1 14 1010829 Pin Clevis 5 16 X 3 4 1 15...

Page 62: ...Page 4 14 2011 Villager Homologated LSV G E 4 D 21 2 22 9 1 3 20 13 10 6 4 7 8 22 14 18 5 16 19 17 18 15 1 11 12 000188 005...

Page 63: ...ainer Spring 1 9 101861901 Screw 1 4 20 X 1 125 Hex Cap 4 10 101862001 Screw 1 4 20 X 1 500 Flange 1 11 102026001 Kit Accelerator Pivot Rod Assembly includes items 12 through 14 1 12 1011700 Spacer As...

Page 64: ...G E 4 D...

Page 65: ...G E 5 D STEERING FRONT AND REAR SUSPENSION...

Page 66: ...Page 5 2 2011 Villager Homologated LSV G E 5 D 19 18 16 24 17 24 22 21 17 18 16 20 14 15 29 23 33 25 26 30 33 34 32 31 12 1 13 27 28 000935 001...

Page 67: ...1 19 OD 1 15 1012605 Ring 0 579 Internal Retaining 1 16 1014125 Wedge Molded 2 17 1014126 Seat Plastic Bearing 2 18 1014213 Bearing Ball 2 19 1014214 Ring Retaining 1 20 1014217 Spring Steering Shaft...

Page 68: ...Page 5 4 2011 Villager Homologated LSV G E 5 D 12 13 6 22 23 10 11 16 26 27 24 15 29 19 8 7 14 9 20 25 1 5 24 17 18 21 28 2 3 000960 001...

Page 69: ...0 101879501 Stop Washer 1 11 101879601 Stop Ring C Type 1 12 101879701 Support Yoke 1 13 101879801 Rack Guide Pressure Spring 1 14 101879901 Ring Stop C Type 1 15 101880001 Bellows Short 1 16 10188010...

Page 70: ...Page 5 6 2011 Villager Homologated LSV G E 5 D 19 18 7 13 10 11 6 4 3 3 4 1 2 20 21 5 17 9 8 19 12 15 12 18 16 18 17 5 17 19 22 4 3 3 4 2 000937 002...

Page 71: ...g 2 10 1014901 Spacer Overload Bumper 2 11 1014902 U Bolt 2 12 1015583 Bushing Urethane 8 13 1017235 Bumper Jounce 2 14 N A Instl Rear Susp Hdw Gas includes items 15 through 19 1 15 1012303 Bushing St...

Page 72: ...Page 5 8 2011 Villager Homologated LSV G E 5 D 4 2 12 16 15 10 23 17 13 7 8 5 9 24 11 23 20 19 20 6 21 18 14 3 22 000940 001...

Page 73: ...t Hex 3 8 16 4 9 8754 Locknut 3 8 16 Hex 4 10 1016384 Clevis Delta Upper 2 11 1016386 King Pin Assembly 2 12 1016387 Screw 3 8 16 X 2 75 Hx Hd Cap 2 13 1016389 Washer 1 125 Od Wave 2 14 102564002 Wash...

Page 74: ...Page 5 10 2011 Villager Homologated LSV G E 5 D 11 14 21 9 21 21 8 2 9 22 21 3 5 4 7 6 17 2 19 11 22 13 14 10 10 15 16 12 18 20 21 000941 001...

Page 75: ...a A Plate 1 8 1016385 Delta Shock and Gear Support Assembly 1 9 1017266 A Plate Strap 2 10 102289201 Nut Hex Locking M12 X 1 25 3 11 103351001 Shock Absorber Front Common 2 12 N A Asm Tie Rod includes...

Page 76: ...Page 5 12 2011 Villager Homologated LSV G E 5 D 17 7 8 11 12 23 15 14 16 13 6 8 5 4 10 4 10 1 22 7 8 11 12 23 20 19 21 18 6 8 5 4 10 4 12 1 10 10 000938 001...

Page 77: ...3135 Seal Double Lip 1 10 7274 Bearing Front Hub Wheel 2 11 7910 Pin 5 32 X 1 00 Cotter 1 12 1013135 Seal Double Lip 2 13 103717302 Asm Spindle Lh 4wb Sp includes items 14 through 17 1 14 1015597 Fitt...

Page 78: ...Page 5 14 2011 Villager Homologated LSV G E 5 D 3 2 4 6 5 000470 003...

Page 79: ...STEERING WHEEL 1 N A Instl Steer Wheel Champ Lsv includes items 2 through 6 1 2 1017273 Nut 5 8 18 Nylon Insert Jam 1 3 101850301 Screw 12 16 X 0 50 Washer Head Hi Lo 2 4 103724504 Steering Wheel Sof...

Page 80: ...G E 5 D...

Page 81: ...G E 6 D ELECTRICAL SYSTEM...

Page 82: ...Page 6 2 2011 Villager Homologated LSV G E 6 D 4 5 1 2 3 000243 002...

Page 83: ...e 6 3 ITEM PART NO DESCRIPTION 1 2 3 4 QTY D MOTOR CONTROLLER OUTPUT REGULATOR MCOR 1 1015752 Screw 12 16 X 0 625 Hi Lo 2 2 101920101 Kit 3 Pin Wedge Lock 1 3 101936801 Kit 2 Pin Wedge Lock 1 4 102101...

Page 84: ...C11 16_WHT_BLK W40 16_BRN W80 16_RED_WHT DC TO DC CONVERTER A 48V B 48V C KEY SW BLU YEL WHT 12V 1 12V 2 BLK ORG A B C 101942801_1 101942601_1 1 2 GND BLOCK R TURN SIGNAL TURN SIGNAL N R O H R W P W S...

Page 85: ..._ 6 1 4 7 W T H W _ D E R _ 6 1 0 8 W W S T H G I L E K A R B 1 2 3 4 103227701_1 5 6 7 8 9 10 11 12 1 2 3 4 103227701_2 5 6 7 8 9 10 11 12 W S D R A Z A H 2 3 O N M O C HAZARD RELAY O N M O C BRAKE L...

Page 86: ...Page 6 6 2011 Villager Homologated LSV G E 6 See previous two pages for illustration D...

Page 87: ...llager Homologated LSV Page 6 7 ITEM PART NO DESCRIPTION 1 2 3 4 QTY D LIGHTING HARNESS 1 103802901 Harness Lighting Vill Homol 1 2 103816901 Harn Converter Ds Lsv Homol 1 3 103848601 Harness Jumper B...

Page 88: ...Page 6 8 2011 Villager Homologated LSV G E 6 D 2 3 5 6 7 4 8 000854 002...

Page 89: ...dometer Ds Lsv Std includes items 2 through 8 1 2 103740001 Speedometer Koso 1 3 103740101 Cover Koso Speedometer 1 4 103740201 Cap Koso Speedometer Cover 1 5 103740301 Bracket Koso Speedometer 1 6 10...

Page 90: ...Page 6 10 2011 Villager Homologated LSV G E 6 D 000952 005 10 11 14 8 6 2 12 13 7 3 9 1 4 5 13...

Page 91: ...4 101932201 Locknut 6 32 Nylon 2 5 101957101 Bracket Brake Light Switch 1 6 102742501 Flasher 12v Fixed Load 1 7 103804901 Converter 25a Isolated Ce 1 8 103834601 Horn 12v Gnd Isolated Emark 1 9 1241...

Page 92: ..._ R U P _ 8 1 4 4 W W45 18_PUR W31 18_ORG G R O _ 8 1 7 4 W S O P G E N R E Z Z U B E S R E V E R SW_2 SW_3 H C T I W S Y E K 1 2 1010224_1 1010224_2 1010224_3 1010224_5 1010224_7 T H G I L Y R E T T...

Page 93: ...5 6 YEL RED BRN PUR WHT BLU TO B BATTERY TO B CONTROLLER ONBOARD COMPUTER SENSE TO B CONTROLLER TO CHRG RECPT B LEAD D I O N E L O S SW_4 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 RX TX GND TPS A...

Page 94: ...Page 6 14 2011 Villager Homologated LSV G E 6 See previous two pages for illustration D...

Page 95: ...E G 6 2011 Villager Homologated LSV Page 6 15 ITEM PART NO DESCRIPTION 1 2 3 4 QTY D WIRING 1 103802801 Harness Main Vill Homol 1...

Page 96: ...Page 6 16 2011 Villager Homologated LSV G E 6 D 1 2 7 4 3 5 1 2 8 6 000073 004...

Page 97: ...0 16 Hex Head Hi Lo 4 2 1017064 Mounting Bracket 4 3 103801501 Bezel Headlight Homol Right 1 4 103801502 Bezel Headlight Homol Left 1 5 103810601 Headlight E mark Rght Dipped includes item 6 1 6 10270...

Page 98: ...Page 6 18 2011 Villager Homologated LSV G E 6 D 000849 003 5 6 4 2 3 1...

Page 99: ...2 3 4 QTY D TURN SIGNALS 1 102529203 Wire Cover steer Column 304 Mm 1 2 103531101 Isolator Turn Signal 1 3 103803101 Asm Turn Signal Switch Homol 1 4 103810701 Turn Signal Front E mark 2 5 103813701 B...

Page 100: ...Page 6 20 2011 Villager Homologated LSV G E 6 D 2 1 4 5 3 000073 005...

Page 101: ...ND LICENSE PLATE LIGHT 1 103810801 Taillight Stop tl trn E mark Includes Mounting Hardware 2 2 103830601 Wedge Taillight Vill 2 Homol 2 3 103849401 Asm Lic Lamp E mark Reg 50 Includes Mounting Hardwar...

Page 102: ...Page 6 22 2011 Villager Homologated LSV G E 6 D 000952 004 2 22 20 11 9 26 13 15 14 24 25 1 23 7 6 5 19 17 16 18 3 8 4 23 8 27 21...

Page 103: ...01 Screw 5 16 18 X 1 25 Thrd Frm 2 11 101958601 Carriage Bolt 1 4 20 X 0 75 2 12 N A Tow Switch Assembly includes items 13 through 15 1 13 101908101 Switch Assembly Tow Run 1 14 101908401 Boot Switch...

Page 104: ...Page 6 24 2011 Villager Homologated LSV G E 6 D 28 4 4 12 8 4 18 26 5 6 13 18 17 30 27 11 31 7 29 16 13 25 24 25 10 15 14 21 9 19 22 23 2 1 000946 003...

Page 105: ...ion Cover Support 1 13 102440901 Wire Asm 4 Yellow 13 1 14 102468101 Wire Asm 4 White 25 1 15 102468201 Wire Asm 4 Green 25 1 16 102468301 Wire Asm 4 Red 36 1 17 102774701 Solenoid 48v 1 18 102817101...

Page 106: ...Page 6 26 2011 Villager Homologated LSV G E 6 D 14 18 21 6 20 11 8 7 22 4 16 17 15 23 9 10 2 3 1 12 13 19 000577 010...

Page 107: ...1016851 Buzzer Reverse 9 48 VDC 1 9 101830701 Nut Key Switch 1 10 101834502 Cap Black Key Switch 1 11 101851101 Washer Key Switch 1 12 101856001 Switch Rocker Double Pole 1 13 102495701 Light Indicat...

Page 108: ...Page 6 28 2011 Villager Homologated LSV G E 6 D 12 8 10 5 7 4 6 3 5 7 4 7 11 9 7 12 9 9 8 2 2 2 000951 004...

Page 109: ...ld Down Battery 2 3 1011578 Washer 5 16 Type B Flat 4 4 1011697 Washer 5 16 Flat 4 5 1013683 J Bolt 4 6 1014304 Nut 5 16 18 Stainless Steel Hex 12 7 1015072 Locknut 5 16 18 Nylon Insert 8 8 102002801...

Page 110: ...G E 6 D...

Page 111: ...G E 7 D ELECTRIC MOTOR...

Page 112: ...Page 7 2 2011 Villager Homologated LSV G E 7 D 28 30 31 29 27 18 19 20 21 14 24 13 9 12 10 2 15 1 36 7 16 25 2 35 17 5 4 3 26 22 23 8 11 34 33 32 000955 002...

Page 113: ...ng 1 14 102186401 Bearing Ball 1 15 102186901 Screw 8 32 X 5 Hex Head 2 16 102187001 L Bracket Motor 1 17 102187101 Hardware Kit Motor Terminal includes items 18 through 21 2 18 N A Bushing Nylon 2 19...

Page 114: ...G E 7 D...

Page 115: ...G E 8 D TRANSAXLE...

Page 116: ...Page 8 2 2011 Villager Homologated LSV G E 8 D 7 8 5 2 11 22 32 13 18 31 29 21 4 12 3 34 30 33 33 33 23 20 27 14 25 26 6 32 24 17 18 19 9 10 29 25 2 24 17 16 50 4 cm 25 3 cm 000961 001...

Page 117: ...101897201 Breather 1 13 101897401 Screw M10 1 25 X 25mm 4 14 101897601 Pin 11mm OD X 8 5mm ID X 10mm 2 15 101897901 Washer 10 16 101903601 Washer Thrust 2 17 101903701 Washer Thrust 2 18 101922101 Pin...

Page 118: ...G E 8 D...

Page 119: ...G E 9 D BATTERY CHARGER...

Page 120: ...Page 9 2 2011 Villager Homologated LSV G E 9 D 6 4 14 15 5 7 3 9 11 14 12 17 16 18 19 20 21 10 8 13 000353 001...

Page 121: ...113 Inch 287 cm 1 8 101828902 Cord DC 154 Inch 391 cm 1 9 101838401 Circuit Breaker 2 10 101838601 Four Position Switch 1 11 101973501 Receptacle AC Cord 1 12 101987501 Relay 1 13 N A Wire Jumper 1 14...

Page 122: ...Page 9 4 2011 Villager Homologated LSV G E 9 D 24 16 11 9 18 15 17 20 24 6 14 22 5 27 26 14 21 25 23 13 10 19 25 2 31 3 28 29 1 30 12 000355 001...

Page 123: ...with Heatsink Assembly 1 12 1015917 Bushing AC Cord 1 13 101828501 Ammeter 1 14 101829001 Cord AC 22 Inch 56 cm 1 15 101829101 Cord DC 90 5 Inch 230 cm 1 16 101838201 Transformer Export Battery Charg...

Page 124: ...Page 9 6 2011 Villager Homologated LSV G E 9 D 10 11 12 7 8 9 4 2 3 5 6 000927 001...

Page 125: ...ugh 12 1 2 1010434 Barrel Plastic 4 3 1010927 Hill Brake Spacer 4 4 101134802 Rear Panel 4 Passenger Lsv 1 5 101957501 Plug 2 Way includes item 6 1 6 N A Fuse 3 8 Amp 1 7 101964601 Decal No Ground War...

Page 126: ...G E 9 D...

Page 127: ...G E 10 D MAINTENANCE AND SERVICE TOOLS...

Page 128: ...Page 10 2 2011 Villager Homologated LSV G E 10 D 1 4 5 7 8 6 9 10 11 16 17 2 3 19 18 12 15 13 14...

Page 129: ...1 1 6 1011767 Battery Thermometer 1 1 1 7 1016417 Bearing and Oil Seal Remover Assembly 1 1 1 8 1016416 Bearing Driver Set 1 1 1 9 1012811 Bearing Puller 1 1 1 10 1012812 Bearing Puller Wedge Attachm...

Page 130: ...UMBER RELEASE BUTTON TO SHOW FUNCTION VALUE Func1 Func2 Func3 Func4 Battery voltage Energy units removed since last charge cycle Total accumulated energy units removed Last charge termination type 1 I...

Page 131: ...heave Tool for 4x4 vehicles 1 1 29 102603501 Driven Clutch Spring Compression Base for use with items 30 and 31 for 4x4 vehicles 1 1 30 102605201 Driven Clutch Spring Compression Collar for use with i...

Page 132: ...Page 10 6 2011 Villager Homologated LSV G E 10 D 47 48 49 56 51 58 50 44 45 57 Liquid Gasket 46 2 3 54 55 52 53 59 60 61...

Page 133: ...lus vehicles 1 includes items 54 and 55 54 102251501 Adaptor Cable 1 55 102241502 IQDM Series 2 Cable 1 56 102241501 IQDM Series 1 Cable replacement 1 57 101928701 Liquid Gasket transaxle case 1 1 1 5...

Page 134: ...blems Brakes Park Brake Steering Accelerator F R Selector Reverse Buzzer Key Switch Speeds Tires Bag Straps and Buckles Unusual Noise Will Not Run Stopped on Course Other Damage Cleanliness NEED S ATT...

Page 135: ...sel Probe for use with item 73 1 75 1014162 Transaxle Axle Seal Tool 1 76 1014161 Transaxle Pinion Seal Tool 1 77 1014115 Transmission Tool Kit 1 78 101611003 Tune Up Kit All OHV for FE290 FE350 FE400...

Page 136: ...10 10 2011 Villager Homologated LSV G E 10 D 91 88 45 90 87 45 89 2m 20 m 200 m 2k 200 200 200 200 20 2 200 m 500 20k 200k 2000 k 1000 OFF WAVETEK 5XL V V V A COM 200nA MAX 1000 750V FUSED 92 93 95 9...

Page 137: ...290 engines only 1 90 1016554 Valve Seat Cutter 45 30 35 mm diameter 1 91 101641101 Valve Spring Compressor 1 92 1011480 Volt Ohm Meter 1 1 1 93 102570401 Tool Tensioning Starter Generator For Precede...

Page 138: ......

Page 139: ...1 5 1010543 1 3 1 5 1010811 4 11 1010812 4 11 1010829 4 9 4 13 101082903 4 13 1010850 4 3 4 5 1010878 4 11 101090802 6 29 1010921 4 11 1010927 9 7 1010934 7 3 1010953 4 3 4 5 1010984 2 3 1010993 1 11...

Page 140: ...363 6 23 1016366 6 23 1016384 5 9 1016385 5 11 1016386 5 9 1016387 5 9 1016389 5 9 101641002 10 5 101641101 10 11 101641201 10 9 101641202 10 3 1016413 10 9 1016414 10 9 1016415 10 9 1016416 10 3 1016...

Page 141: ...101987501 9 3 101990801 4 11 101998211 1 3 101998212 1 3 101998214 1 3 101998215 1 3 101998501 1 3 102002801 6 29 102002901 6 29 102022101 4 13 102022601 5 11 102022602 5 5 5 11 102025801 1 13 102026...

Page 142: ...40801 6 9 103746801 1 9 103746802 1 9 103746806 1 9 103746809 1 9 103746810 1 9 103746811 1 9 103749001 3 7 103749002 3 7 103749101 3 7 103749201 3 7 103750402 1 19 103751702 4 9 103754601 1 23 103755...

Page 143: ...ring column 1 9 5 3 boot switch 6 23 box steering gear 5 5 brace canopy 1 13 bracket battery charger 9 5 brake light switch 6 11 headlight mounting 6 17 relay mounting 9 5 steering column 5 3 steering...

Page 144: ...0 7 foam seat 1 3 1 5 foot rest mat 1 19 front body support 1 11 front bumper 1 9 front bumper kit 1 9 front spring retainer plate 5 9 fuse 9 3 9 5 15 amp 6 23 3 8 amp 9 7 fuse block 6 23 fuse block c...

Page 145: ...seal 10 3 resistor assembly 6 25 retainer accelerator pedal spring 4 7 4 15 brake shoe 4 3 4 5 shock absorber cushion 5 7 spring 5 7 retaining ring 5 3 retaining ring pliers 10 9 return spring bumper...

Page 146: ...iven clutch spring compression collar 10 5 driven clutch spring compression nut 10 5 governor shaft installation 10 7 puller special use 10 9 steering column bearing press 10 9 steering column retaini...

Page 147: ......

Page 148: ...Club Car Inc P O Box 204658 Augusta GA 30917 4658 USA Web www clubcar com Phone 1 706 863 3000 1 800 ClubCar Int l 1 706 863 3000 Fax 1 706 863 5808...