background image

4 •

Important: Always read and follow the operating instructions.

Operating Instructions

This unit must be properly operated and properly

maintained to help avoid accidents that could damage
the unit and injure the operator or bystanders. This sec-
tion of the Operating Instructions manual reviews
basic operations and use of controls. These instruc-
tions should be reviewed with all employees before
they are allowed to work with the machine. Keep these
instructions near the machine for easy reference.

Bead Loosening and Demounting

This machine may operate differently from
machines you have previously operated.
Practice with a regular steel wheel and tire
combination to familiarize yourself with the
machine’s operation and function.

A.

Remember to remove all weights from both sides

of the wheel. Weights left on backside of wheel may
cause the wheel to be clamped unleveled. This may
result in the combination duckhead

®

contacting the rim

causing scratches. On alloy wheels, always rotate the
wheel one turn after setting the duckhead to insure
proper wheel chucking.

B.

Always review with the owner any nicks and

scratches on expensive wheel and tire combinations
prior to servicing.

C.

Review the performance wheel section of this

manual prior to servicing performance tire/wheel com-
binations.

Loosening the beads on a partially or fully
inflated tire is unsafe and causes excess
movement and friction against the bumper
pads and excessive wear on pivots. Deflate
the tire completely to prolong the life of
your machine.

1.

Deflate the tire completely by removing the valve

core from the valve stem (figure 1). Be cautious and do
not smoke as a 

flammable gas could have been intro-

duced into the tire at some time.

Figure 1 - Remove Valve Core to Deflate Tire

Tires are always installed and removed from
the rim’s narrow side.

D.

Always loosen the bead on the narrow side of the

wheel’s drop center first. See figure 2 for more infor-
mation on the drop center.

Figure 2 - Determine Narrow Side of Wheel

E.

The clamps on the tabletop may extend beyond the

tabletop itself. To avoid damaging the clamps, move
them to their full inward position before positioning a
tire for bead loosening.

F.

Use extra care in positioning the bead loosener

shoe on larger wheels/tires, and on alloy wheels. Make
sure the shoe rests next to but not on the rim, and not
on the tire sidewall.

2.

Pull the bead loosener shoe away from the

machine and roll wheel into position. The valve stem
should be in the 2 o’clock position to accommodate a
possible asymmetric safety hump type rim. Position
the bead loosener shoe against the tire next to, but not
on, the rim. Press the loosener pedal to actuate the
shoe and loosen the bead. It may be necessary to
loosen the bead in multiple locations around the tire
(figure 3).

Figure 3 - Position Tire and Bead Loosener Shoe

3.

Turn the wheel around and repeat loosening pro-

cedure on the other side of the wheel (figure 4). Note
that the valve is placed at 2 o’clock for the initial loos-
ening procedure to accommodate a possible asym-
metric safety hump type rim.

CAUTION

CAUTION

CAUTION

Narrow Side

Long Side

Drop Center

Va

lve Stem

Summary of Contents for Rim Clamp 9024

Page 1: ...im Clamp Tire Changer For servicing single piece automotive and most light truck tire wheel assemblies Installation Instructions Operating Instructions Safety Instructions Maintenance Instructions REA...

Page 2: ...ii Important Always read and follow the operating instructions...

Page 3: ...place of safe operating practices Always wear durable work clothing during tire service activity Loose fitting clothing should be avoided Tight fitting leather gloves are recommended to protect operat...

Page 4: ...keep tire technicians safe By follow ing the basic principles of R I M technicians can avoid situations that can cause catastrophic accidents like tire explosions R I M stands for read inspect and mo...

Page 5: ...ad Sealing 10 Bead Seating 10 Inflation 11 Stages of Inflation on a Conventional Tire and Rim 12 Mismatched Tires and Wheels 13 Performance Custom and Aluminum Wheels 14 18 Performance Tires Wheels De...

Page 6: ...r horizontal and vertical slides Air Inflation Gauge Registers tire pressure when clip on chuck is attached to tire valve stem and inflation pedal is released Release Valve Allows the manual release o...

Page 7: ...of rim to seal tire to rim and allow inflation Tower Tilt Pedal Two position pedal that moves tower forward or back Clamp Control Pedal Three position pedal that opens holds or closes rim clamps Bead...

Page 8: ...tire completely to prolong the life of your machine 1 Deflate the tire completely by removing the valve core from the valve stem figure 1 Be cautious and do not smoke as a flammable gas could have be...

Page 9: ...lamps out ward toggle pedal up Figure 5 Clamp Outside on Mag Wheels Figure 6 Outside Clamped with Tire Removed 6 Take time to experiment with the duckhead lock ing system figure 7 Figure 7 With Valve...

Page 10: ...firmly on the tool to avoid possible tool disconnect Use the reversing feature to back out of jam ups A thrown tool can cause injury 10 Apply tire manufacturer s approved rubber lubri cant liberally t...

Page 11: ...match exactly Consult the Tire Guide and or Rubber Manufacturer s Association for approved rim widths for tire sizes Never mount a damaged tire Never mount a tire on a rusty or damaged wheel Damaged t...

Page 12: ...otate the tabletop until the valve stem on the wheel is 90 degrees ahead of the duckhead at the 3 o clock position Lift the upper bead of the tire up and over the rear of the duckhead With your hand o...

Page 13: ...ion Position 3 Bead Sealing This is the second and last activated position With the inflation hose attached to the tire valve and the pedal in this position line pres sure is allowed to flow through t...

Page 14: ...t with bead seal After bead seal is achieved remove the clip on chuck and reinstall the valve core Reattach the clip on chuck after core is installed Bead Seating NEVER exceed 40 PSI to seat beads whi...

Page 15: ...l cease air flow at approximately 60 PSI On smaller volume tires the pressure may be higher 4 Release air pressure from tire by pressing the manual release valve button inflation hose must be attached...

Page 16: ...oy wheels are very tight and can be difficult to bead seat Also note that asymmet rical hump and run flat tires are extremely difficult to bead seat Follow tire manufacturer s recommended procedure fo...

Page 17: ...ire and wheel combinations can explode causing personal injury or death to operator and or bystanders DANGER Even Size Tires 14 0 15 0 16 0 17 0 etc Half Size Tires 14 5 15 5 16 5 17 5 etc Even Size W...

Page 18: ...the rim These devices are expensive and should be serviced with care After deflating the tire loosen and remove the retaining nut and then tap lightly with a hammer to allow the valve sensor to fall...

Page 19: ...control pedal Slowly move the clamps inward until they securely contact the outside edge of the rim Figure 31 Figure 31A Clamp Wheel Tire Removed for Clarity Figure 31B Outside Clamped with Tire Remov...

Page 20: ...ad 14 Next raise the R H helper from the tire side wall and move to the stored position Next jog the machine rotation to start the upper bead removal fig ure 35 continue rotation until the upper bead...

Page 21: ...wer Bead 22 Next position the rim for the best mounting by assuring the valve stem or sensor devices will not pre vent the upper bead from using the wheel s full drop center Typically valves or sensor...

Page 22: ...isassembly STOP Avoid dam aging the other wheels Continue assembly only when problem is identified and cor rected Alloy Wheels Some manufacturers offer wheels with little or no drop center These are n...

Page 23: ...e serrations with a wire brush once a month F Check the tire pressure gauge function daily and check the accuracy monthly Use a pressurized tire and a high quality stick type pressure gauge If necessa...

Page 24: ...ed or by passed pressure limiter could cause an operator to acciden tally over pressurize a tire resulting in a tire explosion with severe injury or death to the operator or bystanders Always be sure...

Page 25: ...service easier Always place safety poster and instructions near the unit Location Select a location using the drawings below The area should provide the operator with enough space to use the equipmen...

Page 26: ...22 Important Always read and follow the operating instructions Notes...

Page 27: ...Important Always read and follow the operating instructions 23 Notes...

Page 28: ...tire on a rim inspect the rim for rust tough spots bent edges or cracks that could prevent the tire from seat ing right If you spot any of these problems don t mount the tire until the rim has been ch...

Reviews:

Related manuals for Rim Clamp 9024