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Field Service Procedure – Replacement Pol Motor Kit, USAT 

 

Page 1 of 7 

Document No 

136481 Rev A

 

Copyright © Sea Tel, Inc 2012 - The information contained in this document is proprietary to Sea 
Tel, Inc.  This document may not be reproduced or distributed in any form without prior written 

consent of Sea Tel, Inc.  

 

 

1. 

Brief Summary:   

Troubleshooting document for diagnosing a fault with and replacing the pol motor on the USAT series antennas.  

2. Checklist: 

 

 

 

 Pedestal 

Error 

 

Verify Motor Drive  

 

Drive the Pol  

 

Measure Motor Voltage 

3. 

Theory of Operation:   

Based on the vessels GPS position and the desired satellite the pol motor will drive the feed assembly to align it 
in the correct reception position for the linear satellite signal, then as the vessel sails and the GPS position 
changes the pol motor will be driven to maintain the correct reception position as the look angle the satellite 
changes.   

Under dynamic conditions feedback from the sensors are fed into the PCU where the amount of voltage change 
overtime is calculated into the amount of physical movement being exerted on the system and in turn the PCU 
will drive the elevation and azimuth axis’s to counteract this motion. While the elevation and azimuth axis’s are 
driven the feed will also need to be driven to maintain the correct look angle to the satellite and retain good 
cross pol isolation. For added stability a fourth rate sensor is installed on the feed assembly of the USAT to 
monitor the stabilization of the feed assembly, offering the performance of a 3 axis pedestal.   

4. 

Verify the Range of Motion:    

*Note:

 Do not try to drive the polarity of the antenna using the pol window of the DAC, remote commands must 

be used. Also no update on the pol value will be displayed on the DAC when the pot is rotated; it works solely 
from drive commands entered into the remote command screen.    

First verify the settings in the DAC are correct, the pol scale should be set to 0090 to give the feed 180 degrees 
of motion. The default pol offset setting for a USAT antenna is 0030 (however this may have been modified 
slightly to “trim” the pol angle). Turn tracking off (if applicable) and drive the elevation to 0 degrees to make it 
easier to view the feed assembly for diagnostic purposes.  

Set the pol type setting in the setup menu of the DAC to “0009” to set the system into manual pol mode.   

Now enter the remote command window (in the setup menu) and input the command “g0020” to drive the feed 
assembly to its lower limit. The LNB should be vertical, to the left of the OMT with the coax cable pointing 
downwards.  

Now drive the feed to its upper limit by inputting “g0210” into the remote command screen of the DAC. The LNB 
should be vertical to the right of the OMT with the coax cable pointing upwards. 

If no drive is issued verify if the motor is receiving voltage as per section 8 of this document. If the feed doesn’t 
have the correct 180 degrees on motion for the targeted commands this is an indication that the pot is outputting 
an incorrect value.     
 

 

Summary of Contents for Sea Tel

Page 1: ......

Page 2: ...nstalled on the feed assembly of the USAT to monitor the stabilization of the feed assembly offering the performance of a 3 axis pedestal 4 Verify the Range of Motion Note Do not try to drive the pola...

Page 3: ...to move and the pol count doesn t change then the pot has failed and is outputting a default value No drive will be issued to the pol motor as the value is out of the range which the system operates...

Page 4: ...physical problem such as the belt slipping on the motor pulley 6 3 Troubleshooting Pedestal Errors Servo Limit and Stability Limit 1 Reinitialize the pedestal does it drive correctly or at all If none...

Page 5: ...turn will rotate the motor pulley and shaft and it should be apparent if there is a dead spot as the rotation will feel taught at that position Caution Be extremely careful rotating the pedestal arou...

Page 6: ...or replacing the pol motor on the USAT series antennas Sea Tel kit part number 125266 1 motor part number 124700 Caution Power down the pedestal before following this procedure 1 Using a 1 Phillips sc...

Page 7: ...ctive pot assembly Apply Loctite 638 to the motor shaft and secure the set screw with Loctite 222 using a 1 16 Allen wrench Note For further information refer to the Loctite Procedure 121730 provided...

Page 8: ...gh that the axis will drive correctly without skipping on the teeth of the pulley If the belt is too tight loose repeat the previous step until the belt tension is correct and tighten all three of the...

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