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Upon completion, your final assembly squish clearance should agree with the
chart below
Engine Removal
To service the bottom end and transmission, the engine must be removed from
the frame.
Tools required
•
10, 11, 13, 22 mm wrench
•
8, 10, 14, 17 & 19 mm sockets
•
3, 4 & 5 mm hex key (Allen wrench)
•
7 mm nut driver, flat or Phillip, screwdriver for hose clamps
•
Spring
remover
•
Flywheel / clutch puller (#MCMUTL68)
•
Clutch nut removal tool (Call local dealer for details).
Procedure
1.
Remove the seat.
2.
Turn of the fuel at the petcock and disconnect the fuel line.
3.
Remove the tank (8 mm socket).
4.
Remove the carburetor from the inlet (flat head or Phillips head
screwdriver, 7 mm nut driver).
5.
Remove the silencer & pipe (spring remover, 8mm socket).
6.
Locate a suitable container for the engine coolant and disconnect
the coolant lines connected to the engine (8 mm socket).
NOTE:
If the coolant looks to be free of contaminates it may be reused.
7.
Remove the master link from the chain.
8.
Remove front engine mount bolt (13 mm socket, 6 mm hex key).
Summary of Contents for 2009 ECX50
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