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Installation and Operation Instructions

SuperVisor Flex™Series

Interior Lighting System

IMPORTANT! Read all instructions before installing and using.  Installer: This manual must be delivered to the end user.

WARNING!

Failure to install or use this product according to manufacturer’s recommendations may result in property damage, serious injury, and/

or death to those you are seeking to protect!

Do not install and/or operate this safety product unless you have read and understood the safety information 

contained in this manual.

1.  Proper installation combined with operator training in the use, care, and maintenance of emergency warning devices are essential to 

ensure the safety of emergency personnel and the public.

2.  Emergency warning devices often require high electrical voltages and/or currents. Exercise caution when working with live electrical 

connections.

3.  This product must be properly grounded. Inadequate grounding and/or shorting of electrical connections can cause high current arcing, 

which can cause personal injury and/or severe vehicle damage, including fire. 

4.  Proper placement and installation is vital to the performance of this warning device. Install this product so that output performance of 

the system is maximized and the controls are placed within convenient reach of the operator so that they can operate the system without 

losing eye contact with the roadway.

5.  It is the responsibility of the vehicle operator to ensure daily that all features of this product work correctly. In use, the vehicle operator 

should ensure the projection of the warning signal is not blocked by vehicle components (i.e., open trunks or compartment doors), 

people, vehicles or other obstructions.

6.  The use of this or any other warning device does not ensure all drivers can or will observe or react to an emergency warning signal. 

Never take the right-of-way for granted. It is the vehicle operator’s responsibility to be sure they can proceed safely before entering an 

intersection, drive against traffic, respond at a high rate of speed, or walk on or around traffic lanes.

7.  This equipment is intended for use by authorized personnel only. The user is responsible for understanding and obeying all laws 

regarding emergency warning devices. Therefore, the user should check all applicable city, state, and federal laws and regulations. The 

manufacturer assumes no liability for any loss resulting from the use of this warning device.

Specifications:

Size:

Full Unit

55.00”X1.25”X5.50”

*Including 18” Long Center Cable

Pass Only Unit

18.75”X1.25”X5.50”

Weight:

Full Unit

7.5 lbs 

Pass Only Unit

4.0 lbs

Input Voltage:

12VDC Nominal

Input Current:

Startup Current

0.007 Amps

Max Current:

(8) Light Hd (4) Multi/Single Ends & (4) 

Single Color Tk Dn’s or IF’s Full Version

11.30 Amps

(6) Light Hd Multi or Single Color Full 

Version

9.20 Amps

(4) Light Hd (2) Multi/Single Ends & (2) 

Single Color Tk Dn’s or IF’s Pass Only 

Version

5.70 Amps

(3) Light Hd Multi or Single Color Pass 

Only Version

4.60 Amps

Carefully remove the Unit and place it on a flat surface, taking care 

not to scratch the lenses or damage the cable coming out of the 

Housing. Examine the unit for transit damage, broken optics, LED’s, 

etc. Report any damage to the carrier and keep the shipping carton.

Standard light bars are built to operate on 12 VDC negative ground 

vehicles. If you have an electrical system other than 12 VDC nega-

tive ground, and have not ordered a specially wired light bar, contact 

the factory for instructions.

Test the unit before installation. To test, touch the black wire to the 

ground and the other wires to +12 VDC, in accordance with the 

instructions attached to the cable (an automotive battery is prefer-

able for this test). A battery charger may be used, but note that some 

electronic options may not operate normally when powered by a bat

-

tery charger. If problems occur at this point, contact the factory!

Note: Before beginning the installation process, be absolutely 

certain that the Light Bar functions as desired.

Unpacking and Pre-installation:

Summary of Contents for SuperVisor Flex Series

Page 1: ...ator s responsibility to be sure they can proceed safely before entering an intersection drive against traffic respond at a high rate of speed or walk on or around traffic lanes 7 This equipment is in...

Page 2: ...n Wiring Diagrams to the 12V terminal of the battery Multi Color Versions For wiring the Multi Color SuperVisor Flex see the Wiring Diagram Labeled Full 18 LED Multi Color Version Wiring Diagrams see...

Page 3: ...Page 3 of 12 Figure 1 Figure 2 Figure 3 Wiring Instructions...

Page 4: ...Page 4 of 12 Figure 4 Figure 5 Figure 6 Wiring Instructions...

Page 5: ...Page 5 of 12 Figure 7 Wiring Instructions...

Page 6: ...make sure to select patterns for all switch combinations that will be utilized Switching Switching Table 3 Level Modes of Operation Mode Number Wires Activated L1 GRN BLK LEVEL 1 L2 WHT BLK L1 L2 GRN...

Page 7: ...uad Flash 150 Quint Flash 150 Triple Pop Flash 150 Quad Pop Flash 150 Single Flash 375 Cycle Rates Cruise TD Steady Scene Steady 2 Outer Secondary Steady 2 Inner Secondary All 6 Secondary 2 Outer Seco...

Page 8: ...nd release to change patterns 2 Hold for 5 seconds to reset the flash pattern to the first pattern Torus 3LED PCB Shown Flash Pattern Header for Torus All SuperVisor Flex Bars are thoroughly tested pr...

Page 9: ...Page 9 of 12 Replacement Parts SUPERVISOR FLEX Figure 8 1 2 7 8 10 5 6 4 3 11 9 14 15 12 13 16 23 25 24 22 26 27 28 30 29...

Page 10: ...Mounting Bracket 2 16 Outer Mounting Bracket Tahoe 2 17 1 4 20 X 1 2 Long Carriage Bolt Black Zinc NOT SHOWN 8 18 1 4 20 Acorn Nut Black Zinc NOT SHOWN 8 19 1 4 20 X 3 8 Long Phillips Pan Head Screw B...

Page 11: ...ystem 1 3 PCB Central Controller Midrange 1 4 6 32 X 375 Phil Rd M S Stl Zinc 4 5 Cover CC Housing Multi Color SuperVisor 1 6 Label CC Box Multi Color SuperVisor 1 7 Input Harness Multi Color SuperVis...

Page 12: ...RANTIES FOR MERCHANTABILITY QUALITY OR FITNESS FOR A PARTICULAR PURPOSE OR ARISING FROM A COURSE OF DEALING USAGE OR TRADE PRACTICE ARE HEREBY EX CLUDED AND SHALL NOT APPLY TO THE PRODUCT AND ARE HERE...

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