Coffee Queen BRILLIANCE 3.0, Technical Manual

Page 1: ...TM_EN Part No 1764040_03 BRILLIANCE 3 0 TECHNICAL MANUAL ...

Page 2: ...13 CLEANING AND CARE 14 Disassemble mixing system 14 Wash these parts 15 Reassemble mixing system 15 Disassemble the espresso group 16 Reassemble the espresso group 17 Cleaning the espresso group 18 Applying grease to group 19 Periodic maintenance 22 Safety 22 Every month 23 Disassembly the grinder 24 MESSAGE SHOWN ON DISPLAY 25 Temporary warnings messages 25 Alarms 26 What to do if 27 PROGRAMMING...

Page 3: ...39 Water system rotary pump 40 EXPLODEDVIEW 41 Machine 1 41 Machine 2 43 Door Front 45 Vibration pump 47 Rotary pump 48 Boiler assembly 49 Mixing system and outlet 51 Canister 52 Espresso group 54 FACTORY SETTINGS 56 Default recipes 56 SERVICE INTERVALS 57 CONTENT IMPORTANT INFO CAUTION INFO More INFO INFO Some important information may appear in textboxes seen below Note ...

Page 4: ... None Base cabinet large grounds container Option Option Energy saving mode None None Height Width Depth 664 394 474mm 664 394 474mm Air break tank Yes None Boiler tank 0 7 L 0 7 L Power supply standard 220 230VAC 50 60Hz 1500W 220 230VAC 50 60Hz 1500W Power supply option 110VAC 50 60Hz 1000W 110VAC 50 60Hz 1000W Cold water connection External thread External thread Water purification filter None ...

Page 5: ...5 BRILLIANCE 3 0 GENERAL Dimension D Model A B C D Min Max Brilliance 3 0 664mm 474mm 394mm 75mm 133mm A B C ...

Page 6: ...PPLEMENTARY FUNCTION FUNCTION K1 Minus Decreases the value or changes to previous selection K2 Canc Cancel selection and or exit to previous menu K5 Plus Increases the value or changes to next selection K6 Enter Confirms selection K1 _ Canc Enter K2 K3 K4 K5 K6 K7 K8 Selection Button Bean hopper Display Door Door lock Smart card reader Height adjustable spouts Drip grid Drip tray ...

Page 7: ...Ingredient Canisters Mixing Bowl Espresso Group Height Adjustable Spouts Grounds Container Drip Tray DETAIL INGREDIENTS WIDTH DEPTH HEIGHT CAPACITY CUPS UNIT Bean Hopper Beans 2kg 250 cups Canister Chocolate 65mm 165mm 250mm 1kg 50 cups Canister Milk Topping 65mm 165mm 250mm 0 6kg 75 cups ...

Page 8: ...ning card is used to access the cleaning functions of the machine Recipe card is used to update or download recipe setting of the machine There are two version Rotary pump andVibration pump Insert card with the chip in according to the fig A Cleaning card Recipe card Vibration Pump Recipe card Rotary Pump A ...

Page 9: ...ffect is not immediate it takes about 3 espresso cycles for the new cofee grounds to reach the outlet of the doser So to test the new adjustment observe the third or fourth espresso after the change The thinner the grinding the slower the espresso will come out and longer time will be needed for the extraction of the espresso and vice versa Coarsness adjustment CW for finer grinding CCW for coarse...

Page 10: ... to A the doser adjustment should be from 6 5g to 8 5g if the piston is adjusted to B the doser adjustment should be from 8 5g to 9 5g never further as over charging the group will produce a poor espresso To adjust the doser push gently the selector out of position and adjust to the selected amount Doser adjustment Doser Pos 3 4 5 6 7 8 9 Gram 6 5 7 7 5 8 8 5 9 9 5 Ajusting doser between position ...

Page 11: ...group Place a cup under the outlet after Insert the cleaning card in the card reader the display will show Rinsing Just press Enter to run this function and wait until the cycle is finished Take into consideration that the door of the machine has to be closed as long as it is open the cleaning will not start The process can be canceled by pressing Canc When the routine has finished the machine wil...

Page 12: ...Open door add tablet The display on the machine gives you step by step information of what to do The function cleans the inside of the espresso group the filters and pipes The cleaning programme takes about 10 minutes and about 1 litre of water mixed with detergent comes out from the drain Finally make one cup of coffee and throw it away Cleaning with tablets K1 _ Canc Enter K2 K3 K4 K5 K6 K7 K8 C...

Page 13: ... of the rinsing can be launched without having to open the door of the machine As to do that Turn off power to the machine from its main switch With its door closed turn on the machine and simultaneously keep the buttons K3 K7 pressed The rinsing process will begin shortly When finished the machine will enter the normal functioning mode ...

Page 14: ...lockwise Rotate the canister chutes so they point upwards and pull out the outlet hose Loosen the mixing bowl by pulling it straight out Loosen the whipper by pulling it straight out Loosen the mounting plate Turn the lever anticlockwise until it stops Reassemble mixing system See the next page Pull the mounting plate straight out ...

Page 15: ...ry The flat side of the whipper shaft must correspond with the marked arrow on the whipper To fit the whipper push onto the shaft until a click sound can be heard It is only possible to assemble the whipper in one way Fix the mixing bowl and condensation trap Push fit the mixing bowl and fix with lever Connect the outlet hose Ensure that all water hoses have been connected and fitted Check all sea...

Page 16: ...ps Open the door and push down the outlet beam Loosen the fixation screw at the bottom of the brewer Put your hand under the brewer push up and forward at the same time until the brewer is detached at the back Loosen the outlet tube from the brewer by pulling it straight out Pull the brewer straight out Press down the safty ring on the connector simultaneously pull the teflon tube straight up ...

Page 17: ...he gearbox Reconnect inlet and outlet tubes Push up the outlet beam to the original position Attach top part at the back of the brewer to the hooks on the gearbox push in the bottom part untill a click is felt Push in the brewer to original position and fasten the fixation screw 01 03 05 02 04 To reassemble the espresso group follow the following steps Click ...

Page 18: ...de down and shake it to force as much water out as possible Make sure to pay extra attention when drying up the powder cone located above the brew chamber as this is the one receiving the grinded coffee If this cone is humid it may cause the cone clog with coffee powder Once all cleaning is completed and the brewer heve been put back in place we recommend to perform an auto cleaning cycle IMPORTAN...

Page 19: ... 3 0 Applying grease to group CLEANING AND CARE Apply grease on the cam of the gear wheel this side facing down Apply grease on the pin of piston rod and verify it moves freely Recover the nut opposite to the screw ...

Page 20: ...20 BRILLIANCE 3 0 align the signs Position 0 Insert the gear wheel align the signs Position 0 CLEANING AND CARE Applying grease to group ...

Page 21: ...ILLIANCE 3 0 Insert the nut and tighten the screw Before closing the cover and refitting the appropriate screws check again the Position 0 as in the previous sheet CLEANING AND CARE Applying grease to group ...

Page 22: ...non observance the device can become damaged or optimum operation not be guaranteed Safety instructions The grinder is only allowed to be used to grind whole coffee beans Ground coffee is never allowed to be filled into the input shaft Do not carry out any modifications or changes on the grinder In case for non observance the manufacturer shall be liable for resulting damain no case whatsoever Nev...

Page 23: ...ough all coffee beans and using a vacuum cleaner to remove all residues Remove the four phillips screws A see fig 1 on the top of grinder housing lid Carefully detach the grinding housing Fig 1 Note its position for correct reassembly Do not alter the adjustment of the grinding discs Clean the inside of the grinder housing with a soft brush See fig 2 When reassembling the grinder housing again che...

Page 24: ...g it straight out Remove the four phillips screws on the top of grinder housing lid Then pull the grinder housing straight up Loosen the grinding disc holder by rotating it counter clockwise then push out the grinder disc Remove the nut on top of grinder shaft then pull the center ginder disc and shaft straight out A 01 02 03 04 CCW ...

Page 25: ...he waste tray is removed or not In the case of emptying it with the machine powered off the counter in the control board will not be reset to 0 and the error Empty Coffee Tray will appear the next time the machine is powered on Coffee tray alarm Whenever the grounds coffee tray is removed from its place an Alarm Coffee Tray will appear on the screen This alarm resets the espressos counter to 0 whe...

Page 26: ... keeps showing please call service and support Temperature probe unconnected This alarm occurs when the control board detects a failure in the connection of the temperature probe ntc Disconnect the machine and call service support Time out alarm filling up This alarm shows when an excessive time has been detected to fill up the air break deposit This is often caused by too low pressure at the inle...

Page 27: ...s to disconnect the machine and call service and support Outgoing speed of espresso decreases over time The most common cause for this to occur is the lack of cleaning the espresso group Paying special attention to the filters in the top piston and in the bottom of the chamber Other factors that can affect the performance and quality of the product in the cup are changing weather conditions mainly...

Page 28: ... recipe card Key Total 1 xx Global Counter Doses xx INFO Key Total 2 xx Key Total 3 xx Key Total 4 xx Key Total 5 xx Key Total 6 xx Key Total 7 xx Key Total 8 xx Insert the recipe card in the card reader A The display indicates Press button K5 to scroll between the different menus K6 Press A ...

Page 29: ...MMING Programming buttons K1 K5 K2 K6 Minus Decreases the value or changes to previous selection Plus Increases the value or changes to next selection Canc Cancel selection and or exit to previous menu Enter Confirms selection ...

Page 30: ...5 Press K5 Press K5 Press K5 Press K5 Press K5 Press K5 Press K5 Press K5 Press K5 Press K5 Press K5 Change doses program setting To see setup for all drinks Check the default setting on the page 62 Pause Water1 Key 1 0 0s Time 2 Water1 Key 1 0 0s Time1 Water2 Key 1 x xs Time2 Water2 Key 1 x xs Mixer Time1 Key 1 0 0s Mixer Time2 Key 1 0 0s Pause Water2 Key 1 x xs Soluble Time1 Key 1 0 0s Soluble T...

Page 31: ...3 0 00 Dose prices 5 0 00 Dose prices 7 0 00 Dose prices 9 0 00 Temperature 0 C Min Temperature xx 65 0 C Grounds Program 70 Extra Speed DISABLED Decamalprice 2 Dose prices 2 0 00 Dose prices 4 0 00 Dose prices 6 0 00 Dose prices 8 0 00 Press K6 Change machine param setting Press K5 Press K5 Press K5 Press K5 Press K5 Press K5 Press K5 Press K5 Press K5 Press K5 Press K5 Press K5 Press K5 Press K5...

Page 32: ...ptying Smart Card Coin Box Disabled Open the door Add Tablet Machine Card Press K6 Press K6 Press K6 Press K6 Press K6 Change other settings Press K5 Press K5 Press K5 Press K5 Press K5 Press K5 Open door Press Enter K6 to Proceed cleaning Emptying In progress Rinsing In progress Card Machine ...

Page 33: ...the set volume of water If the quantity is set to 0 no espresso will be brewed on the selection neither grinding will be performed Next setting will adjust if the brewing of the espresso will be done before or after having brewed the part of instant drinks One or the other option can be set by pressing or With enter the selection set is accepted and next parameter will be shown on the screen Now i...

Page 34: ...g and proceed to the next adjustment The following parameter Mixer time 2 controls if water will come out or not from infusion water spout set it to 0 as to stop water from coming out the hot water for infusion spout Make it bigger than 0 as to allow the machine to dispose the hot water from this spout with buttons and adjust the desired value with enter proceed to the next parameter Time 1 Water ...

Page 35: ...reasing pressing the time during which the instant powder is added Finally we have to set the delay with which the instant powder will be brewed With buttons and adjust the desired value with enter we would begin adjusting parameters of button 2 With Canc we would come back to the superior menu Soluble Time 1 Key 1 s Soluble Time 3 Key 1 s Soluble Time 2 Key 1 s Soluble Time 4 Key 1 s Press K6 Pre...

Page 36: ...llowing parameters Coffee WaterVol T Brewing Coffee BEFORE Brewing Coffee AFTER Coffee WaterVol After Soluble Before Soluble Time 2 Water2 Mixer time 1 Soluble time 1 Soluble delay Soluble time 2 Time 1 Water 2 Pause Water2 Time 2 Water2 Time 1 Water 1 Pause Water1 Time 2 Water1 Water Water Mixer Time 2 0 Mixer Time 2 0 ...

Page 37: ...37 BRILLIANCE 3 0 ELECTRICAL DIAGRAM IO Board outputs ...

Page 38: ...38 BRILLIANCE 3 0 ELECTRICAL DIAGRAM Wiring sketch X 2 capacitor FA2 H8 ...

Page 39: ...39 BRILLIANCE 3 0 Water system vibration pump FLOW CHARTS Boiler 800w Pressure Waste 3 2 Valve NTC Brewer Tea water Coffee Topping chocolate Waste Inlet Air break Pump Flowmeter Pressure F Mixing bowl ...

Page 40: ...40 BRILLIANCE 3 0 Water system rotary pump FLOW CHARTS ...

Page 41: ...41 BRILLIANCE 3 0 EXPLODEDVIEW Machine 1 Drawing 15 14 2 16 17 18 27 6 23 8 25 28 29 26 22 5 10 21 32 1 11 7 19 30 29 31 12 13 9 4 3 20 24 28 ...

Page 42: ...ntrifugal fan RBH7530B2 14 1 1604753 Grinder 230V 15 1 1604754 Grinder doser 16 1 5003111 Transformator 17 1 160351 Connector PA80FF 18 1 C60105010 PCB Brilliance 19 1 1505042 Inlet hose with connect 20 1 1801104 connector for tube T 6 6 6mm 21 1 1561049 Air flow silicon pipe top 22 1 260481 RP inlet connector 3 4 3 8 23 1 1264046 Grinder outlet 24 1 1801133 ConnectorY 6 6 6mm 25 1 150491 Silicon ...

Page 43: ...43 BRILLIANCE 3 0 EXPLODEDVIEW Machine 2 Drawing 15 14 17 12 24 9 16 13 7 25 23 5 4 20 22 8 10 1 3 2 21 11 6 18 19 ...

Page 44: ... 1301704 Spout s arm 10 2 710036 Drip tray level sensor set 23mm 11 1 1204871 Outlet cross 12 1 1201621 Espresso brewer 7g 13 1 C70000061 Magnet Ø10 L5mm 14 1 1364008 Strangle Pipe Mixing House 25mm 15 1 C18001001 Door of Brilliance 16 1 1105513 Spouts holder 17 1 160565 Power cord Europe 18 1 1264005 Rubber lead in TPG 10 19 3 1201411 Dispense nozzle 20 1 160841 Door microswitch 21 1 253621 Bean ...

Page 45: ...45 BRILLIANCE 3 0 EXPLODEDVIEW Door Front Drawing 1 9 3 13 12 8 6 10 5 2 15 7 11 4 14 ...

Page 46: ...ng pin 5 1 1031307 Right front cover Brilliance 6 2 1031308 Central front cover Brilliance 7 1 1031306 Left front cover Brilliance 8 1 1603867 Adhesive frontal keyboard 9 1 C60105050 Smartcard card reader 10 1 1403514 Hinge zink upper 11 1 1105514 Nose decoration Brilliance 12 1 1105516 Front door insert keyboard 13 1 C60105000 Keyboard Brilliance 14 1 C18001005 Door interior cover Brilliance 15 1...

Page 47: ...o Description 1 1 C60000040 Pump motor 2 1 C30400055 Pump bypass 3 1 C30400010 90º racor male G1 8 D6 4 2 C30400060 Vibrating pump support 5 1 C30400070 90º plastic connection office pump 6 1 CESC00001 Vibration pump complete Spare parts list Drawing 5 4 1 2 3 6 ...

Page 48: ...055 Pump bypass 2 1 C65000010 Retention valve 3 8 1 8 3 1 CASS00004 Rotary pump 4 1 C60000030 Pump head 5 1 C60000016 Crem 230V 50Hz 6 1 C30000240 Pump adaptor 3 8 3 8 7 1 C70000009 Tubular group filter 8 1 C30100100 Inlet water filter holder Spare parts list Drawing 1 2 5 4 8 6 7 3 ...

Page 49: ...49 BRILLIANCE 3 0 Boiler assembly EXPLODEDVIEW Drawing 16 17 18 6 1 11 7 8 9 4 10 15 5 2 13 14 ...

Page 50: ...15 Tube PTFE 4 6 7 2 1860006 Connector L male G 1 4 tube 6 NSF 8 1 1860020 Connector T female G 1 4 SuS316 9 1 260473 Blind plug G1 4 female SS 10 1 1801129 Connector L speed fitting G1 8 4mm 11 2 1860018 Connector L male G 1 4 tube 6 NSF 12 2 1860017 Connector L male G 1 8 tube 6 NSF 13 1 1860015 Tap drainage G1 4M G1 4F 14 1 C30000215 Conical bend adaptor 1 4 X 1 4 15 1 1505174 Tube PTFE 2 5X 4m...

Page 51: ...tor whipper plate 3 1 1206706 Bulkhead adaptor black 4 1 1604804 Slinger disc 5 1 1206702 Mounting plate 6 1 120638 O ring 7 1 120655 02 Whipper shaft gasket 8 1 1206703 Whipper 9 1 1204855 Mixing bowl 6mm inlet black 10 1 1206707 Steam trap black 11 1 7001111 Whipper motor complete Drawing Spare parts list 11 1 2 10 4 4 4 4 4 4 3 ...

Page 52: ...52 BRILLIANCE 3 0 EXPLODEDVIEW Canister Drawing 8 1 9 2 3 4 5 6 7 11 10 8 8 8 8 8 8 8 8 8 8 8 8 8 8 ...

Page 53: ... 3 1 1204776 Auger holder 4 1 1204777 Auger nut 5 1 1204722 Canister base W67 6 1 120633 Outlet 7 1 1204775 Plastic nut for auger 8 1 1204962 Canister W67 H250mm complete 9 1 1204746 Agitator 10 1 120489 Outlet pipe 7cm Left 11 1 120493 Outlet pipe 7cm Right EXPLODEDVIEW Canister Spare parts list ...

Page 54: ...54 BRILLIANCE 3 0 EXPLODEDVIEW Espresso group Drawing 09 08 07 10 01 14 15 04 05 03 12 13 11 02 06 ...

Page 55: ...spring 4 1 1201628 Chamber o ring 2025 5 1 1201625 Ring sealing 6 1 1201624 Chamber Filter 7 1 1201633 Piston o ring 29 75X3 53 8 1 1201624 Piston Filter 9 1 1201632 Shower reducer 10 1 1201631 Piston washer 20x12 1x2 11 1 1201629 Speed fitting 4mm 12 1 1201630 Lock washer 13 1 1201631 Piston adjustment washer 20x12 14 1 1201622 Switch arm right 15 1 1201623 Switch arm left ...

Page 56: ... 0 0 5 Time 2 Water 1 0 5 0 7 0 7 0 5 Time 1 Water 2 3 5 0 0 1 0 2 0 2 11 5 Pause Water 2 0 5 Time 2 Water 2 0 5 Mixer 1Time 3 0 8 0 7 0 9 0 Mixer 2Time 0 1 Soluble delay 0 5 0 5 0 5 0 5 Time soluble 1 Topping 1 5 5 0 4 0 Time soluble 2 Chocolate 7 0 Observe that fields marked with red should not be changed these values are important for the function of the machine Total drink volume measured usin...

Page 57: ...it Espresso Brewer Brewer 1201621 Clean Clean Clean Clean apply grease O ring upper piston 1201633 Clean Replace Sieve upper piston 1201624 Clean Replace Sieve lower piston 1201624 Clean Replace O ring lower piston 1201625 Clean Replace Ingredients Grinder 1604753 Clean Clean Clean Clean Doser 1604754 Clean Clean Clean Clean Mixer Mountingplate 1206702 Check Replace whipper 1206703 Check Check Ven...

Page 58: ...sued without delay The affected equipment may not be used during awaiting service if there is any risk that the damage or defect would worsen The warranty will not cover consumption supplies such as glassware normal maintenance such as cleaning of filters contaminations in water lime incorrect voltages pressure or adjustment of water amounts The warranty will not cover damages of defects caused by...