Coinco MAG50B, Operation And Service Manual

Page 1: ...MAG BILL ACCEPTOR Operation and Service Manual...

Page 2: ......

Page 3: ...bly 33 Harnesses 34 Section 1 General Information Introduction 4 Models 4 For Your Records 4 Features 4 AfterUnpacking 4 Main Logic Board Assembly 5 Specifications 5 DimensionalDrawing 6 Section 2 Ins...

Page 4: ...o the model and serial number whenever you call upon your Coinco Service Center for information or service The first four digits of the serial number contain the manufac turing date code which indicat...

Page 5: ...ded The primary voltage is rectified and filtered on the main logic board SPECIFICATIONS PowerRequirements MAG50B MAG50SA 117V AC 95 to 130 VAC 60 Hz 0 2 Amp max standby 0 75 Amp max operating MAG52B...

Page 6: ...1 21 53 1 00 4 24 4 97 2 91 Depth 4 23 1 80 2 26 4 23 6 80 1 33 2 00 3 74 5 26 5 20 4 59 3 25 11 16 Depth B models SA models MAG30 4 29 5 03 MAG50 4 92 5 66 MAG70 6 17 6 91 MAG90 8 67 9 41 Add 0 25 fo...

Page 7: ...ect 5 10 Accept 10 Reject 6 5 Accept 5 Reject 7 2 Accept 2 Reject 8 1 Accept 1 Reject see note NOTE The 407982 logic board with software 67090 will accept 1 00 bills with Switch 8 OFF if no other bill...

Page 8: ...ts The bill stacker is composed of a motor and gearcase assembly and a pusher plate assembly When the bill is transported past the anti pullback levers into the stacking position the stacker motor ene...

Page 9: ...BILL BOX LID INTERMEDIATE FRAME BILL BOX STACKER HOME SENSOR PUSHER PLATE CHASSIS BELT ENCODER SENSOR ANTI PULLBACK LEVERS LEFT RIGHT ALIGNMENT SENSORS INTERMEDIATE FRAME BELTS LOWER HOUSING CENTER OP...

Page 10: ...D P14B G B R P14A LOWER BOARD AND HARNESS ASSEMBLY 407125 P6 BLACK BLACK BROWN BROWN RED RED ORANGE YELLOW GREEN GREEN BLUE PURPLE GRAY 1 2 3 4 5 6 7 8 9 SENSOR COM LEVER LOWER VE3 VE2 TRANS C REFL L...

Page 11: ...5 3 3 2 2 1 1 STACKER BOARD AND HARNESS ASSEMBLY 407246 STACKER HOME SENSOR TRANSPORT MOTOR 920195 2 BLUE DOT STACKER MOTOR 920195 P5 P11A P11B ENCODER WHEEL UPPER BOARD AND HARNESS ASSEMBLY 407244 P...

Page 12: ...four tabs with a small screwdriver Some units also have a tab that snaps between the two harness headers Unplug the harnessing from the logic board and place the logic board in a static free area DIS...

Page 13: ...er free the ten locking tabs which secure the intermediate frame to the main frame and remove the intermediate frame SECTION 4 MAINTENANCE Removing the Lower Housing see Figure 6 To remove the lower h...

Page 14: ...9 Using a Phillips screwdriver remove the screws that attach the mounting plate and grounding spring to the main frame Removing the Chassis from the Main frame see Figure 10 Remove the phillips screw...

Page 15: ...Remove the Phillips screw that secures the stacker board to the chassis and remove the stacker board SECTION 4 MAINTENANCE DISASSEMBLING THE CHASSIS Removing the Pusher Plate from the Chassis see Figu...

Page 16: ...Figure 14 Compress the belt tensioning spring by pushing up on the stacker motor and gear case assembly until the three locking tabs of the gear case can be freed from their mating slots in the chass...

Page 17: ...move the center chassis belt shaft and remove the anti pullback lever and spring DISASSEMBLING THE LOWER HOUSING Removing the Transformer see Figure 17 Remove the two Phillips screws from the bottom o...

Page 18: ...into the center slot and push the anti pullback assembly back out of the retaining tabs Remove the anti pullback lever from its mount by releasing the locking tabs Pay close attention to the placement...

Page 19: ...th or it can be blown out using compressed air Procedure 1 Disconnect power from the bill acceptor 2 Remove the bill box and use a soft cloth to wipe any dust from around the intermediate frame and st...

Page 20: ...ill box to avoid damaging the bill box and or stacker plate 5 Remove the lower housing 6 Remove the bottom cover from the lower housing 7 Run hot water 110 140 F over the lower housing from the top an...

Page 21: ...ese flashes can be seen through the gray cover Diagnostic codes 2 8 14 and 18 are not used Codes 1 3 4 5 15 16 may appear during normal servicing of the MAG50 If the MAG is flashing a 5 code turn off...

Page 22: ...k Remove bills from cash box and close cash box Does LED blink once Check for obstruction or defective stacker motor or stacker home sensor If less than 200 typical bills check stacker mechanism NO YE...

Page 23: ...sec Check all connectors in logic box look for assembly problems or look at other flash codes NO YES Six Blinks Open cash box lid and inspect push plate Is push plate home Check stacker motor and cir...

Page 24: ...on for proper values NO YES Ten Blinks Remove and reapply power Does LED blink Replace microprocessor Check power supplies and possible replace micro processor NO YES Eleven Blinks Is bill path blocke...

Page 25: ...assemble unit Does LED blink Does LED blink Does LED blink Clean sensors or check diagnostics of all sensors Clean sensors or check diagnostics of all sensors Clean sensors or check for bent sensors o...

Page 26: ...r check for bent sensors or check diagnostics of all sensors Clean and check smooth actuation of chassis lever check to see if board is seated into mount properly or check all sensors with diagnostics...

Page 27: ...2B MAG52BX ITEM PART DESCRIPTION QTY NOTES NO NO 1 921401 Screw 3 2 922013 Bottler Mask 1 PadPrinted nodecalrequired 3 345 6R6 Screw 5 4 920807 2 MainFrame 1 5 920065 2 MountingFrame 1 6 921357 Ground...

Page 28: ...T DESCRIPTION QUANTITY NOTES NO NO 1 438 6 Nut Lockwasher 3 6 32 2 922015 Snack Mask 1 Pad printed no decal required 3 921401 Screw 3 4 921492 Mounting Frame 1 5 920807 2 Main Frame 1 6 921357 Groundi...

Page 29: ...nti PullbackLeverMount 1 6 920818 Anti PullbackLever 1 7 407977 Lower Housing Lens Assy 1 Includes920806 4withLenses 920806 4 Lower Housing Frame 1 8 923403 CenterBelt 1 9 407936 Anti Pullback Lever M...

Page 30: ...30 SECTION 6 PARTS LIST CHASSIS ASSEMBLY MAG50B MAG52BX 407975 MAG50SA MAG52SA MAG50BAB 407975 2 1 2 2 3 4 5 6 7 8 9 10 11 12 11 12 22 22 21 20 13 14 14 15 16 17 18 19 23 24 21 21...

Page 31: ...829 1 IdlerPulley 2 12 408055 Lower Transport Pulley Hub Assy 2 13 407454 Ground Wire 1 For MAG50B MAG52B MAG52BX 407454 1 Ground Wire 1 ForMAG50SA MAG52SA 14 921403 ChassisBelt 2 Black 15 407974 Chas...

Page 32: ...0B MAG52BX 923389 MAGSnackDecal 1 MAG52SA MAG52SA 5 407982 MAG50B Logic Board 1 Replacewith408049 407982 1 MAG52BX Logic Board 1 Replacewith408049 1 408064 MAG50SA 52SALogicBoard 1 67126Software 40806...

Page 33: ...T INTERMEDIATE FRAME ASSEMBLY 407247 3 CASHBOX ASSEMBLY 407251 300 Capacity 407763 450 Capacity 407763 1 650 Capacity ITEM PART NO NO DESCRIPTION QUANTITY NOTES 1 909213 U S Flag Decal 1 2 922405 Lock...

Page 34: ...34 SECTION 6 PARTS LIST HARNESSES ITEM NO PART NO DESCRIPTION QUANTITY NOTES 1 407420 MDB Harness 1 2 407419 1 ElectronicHarness 1 For MAG50B Only 3 407052 1 SinglePriceHarness 1 For MAG50B Only 1 2 3...

Page 35: ...nack Refreshment Center 5 ft long 407597 Connects a MAG32SA to a Polyvend 700 Series snack vendor 407597 1 Connects a MAG32SA to a Polyvend 705 snack vendor 407598 Connects a MAG30SA to a Polyvend can...

Page 36: ...COIN ACCEPTORS INC 300 Hunter Avenue St Louis MO 63124 2013 314 725 0100 or 800 325 2646 Coinco Publication No 924973 Rev 1 5 00 Printed in the U S A...