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SHEET #:

18

SHEET:

Option: Low Ambient Fan Speed Control

REF DATE:

February 2, 2016

DESCRIPTION

Options for Series A Control System

Standard setup and typical variations 

shown or noted.

FILE: 

DWG_Electrical-DeltaControl-SeriesA122_020216.vsd

GENERAL NOTES

1. Circuit breaker(s) may be used in place of fuse(s).

2. WARNING-For continued protection against fire hazard replace fuses with the same type and rating only.

3. Unit must be permanently grounded and conform to N.E.C. & local codes.

4. Use copper conductors for field-wiring.  Class 1, unless noted.  All wire based on 105°C insulation wire, minimum.

5. Wire colors shown may differ from actual unit.

6. Drawing line item reference identification:

- Number in parenthesis near output is location of controlled items.  First number is sheet #, second & third are line#.

- No underline indicates normally open (NO) contact,  Underline indicates normally closed (NC) contact.

7. All intellectual property, including designs and programming logic are the property of Cold Shot Chillers and is not to be 

copied or used without permission from Cold Shot Chillers.

8. Design, specifications, and components are subject to change without notice.

9. Options and alternate design and components may exist and are typically dependent on design and specific parts used 

for the system.

LINE LEGEND

FACTORY SUPPLIED/INSTALLED

DETAILS

FACTORY OPTION

FIELD SUPPLIED/INSTALLED

TERMINAL BLOCK CONTACT #

#

09

10

11

LINE#

12

13

14

15

16

17

18

01

02

03

04

05

06

07

08

COMPONENT CODES

AUX

Auxiliary (contact block)

BZ

Buzzer

CC#

Compressor Contactor 1 or 2

CCH

Crankcase Heater

COM

Common

CR#

Control Relay:

CR1

CR for Cooling Mode Status

CR2

CR for Active Cooling On

CR3

CR for Chiller Pump functions

CR4

CR for Process Pump functions

CR5

CR for Remote ON/OFF Operation

CR6

CR for Tank Level Control

DB

Distribution Block

DT

Digital Temperature Controller

F

Fuse

F1/F2

Fuse 1 and 2 (Transformer Primary)

F3

Fuse 3 (120VAC Control Voltage)

F4

Fuse 4 (24VAC Control Voltage)

FC

Fan Contactor

FPS

Fan-Cycling Pressure Switch

FST

Flow Safety Thermostat

FZT

Freeze Safety Thermostat

GND

Ground

HG

Hot Gas

HPS

High Pressure Switch

L

Line

LAR

Low Ambient Relay

LAT

Low Ambient Thermostat

LFS

Liquid Flow Switch

LPS

Low Pressure Switch

LT1

Light 1 for Cooling Status – OK

LT2

Light 2 for Cooling Status – Fault Condition

M

Motor

MS

Motor Starter

NC

Normally Closed

NO

Normally Open

PC1

Pump Contactor 1 (Chiller Pump)

PC2

Pump Contactor 2 (Process Pump)

PLC

Programmable Logic Controller

PM

Phase/Voltage Monitor

PS

Power Supply

RC

Run Capacitor

SW1

Selector Switch (Pump/Off/Cooling)

SW2

Selector Switch (Process Pump)

SW3

Local/Remote Switch

TB

Terminal Block

TC

Thermocouple (Type J only)

TLH

Tank Level Switch – High

TLL

Tank Level Switch – Low

TLM

Tank Level Switch – Mid

TRAN

Transformer

* PAGE NOTES

1. CONTROL TRANSFORMERS MUST BE WIRED/TAPPED FOR THE APPROPRIATE INCOMING 

VOLTAGE.

2. TRANSFORMERS: ONE OR TWO TRANSFORMERS MAY BE USED.  ONE DUAL VOLTAGE OR 

TWO INDEPENDENT VOLTAGES.

3. COMPONENTS AND DESIGN ARE DEPENDENT ON SYSTEM DESIGN.  (SINGLE PHASE 

VERSIONS ARE AVAILABLE).

4. FAN SPEED CONTROLLER WILL BE INSTALLED ON #2 FAN ON 120 TO 150 MODELS AND 

INSTALLED ON #3 ON 180 AND 240 MODELS.  120 AND 150 MODELS HAVE 2 FANS.  180 AND 240 

MODELS HAVE 3 FANS.

Depending on design, the fan motor may be 

changed from standard model.

RC3

M

Fan

(See Page Note #4)

FPS

CC1 – L2

CC1 – T3 (for 10 to 20 Ton)

LAR

(Option)

1

2
3

OPTION: 6 - LAFS1

LOW AMBIENT FAN SPEED CONTROL FOR SINGLE PHASE MOTOR

OPTION CODE VARIATIONS

LAFS1-5 208/230V  Model

LAFS1-6 460V  Model

LAFS1-1 575V  Model

L1

M1

L2/N

FSC

P266 Model

CC1 – T1? (for 2 to 7-½ Ton)

0VAC

LAR

LAT

BRN

24VAC

BRN

GRY

24VAC

A C

Pressure Transducer

(Class 2 Wiring for all P266 Models)

BLK

WHT

RED

Connected to

Liquid Line

V
P
C

P1

GRY

NOTES

Single phase motors require a differential voltage to operate.  Therefore, 

electrical connection to two phases of a 3-phase system or both phases of a 1-

phase system.  Depending on original wiring configuration of a condensing unit, 

the connections may vary, such as, from L1 to L3, L1 to L2, L2 to L3, T1 to L2, 

T2 to L3, etc.

Function of LAR is to switch one of the voltage lines between the standard 

voltage and the Fan Speed Controller.

Summary of Contents for ACWC-180-EM-DR-LT-0-5

Page 1: ...Houston Texas 77032 Phone 800 473 9178 281 227 8400 Fax 800 473 9175 281 227 8404 www waterchillers com INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS ACWC 240 E model shown AIR COOLED WATER CHI...

Page 2: ...ient fan control Casters optional d M20 Suitable for outdoor use to 20 F ambient Hot Gas Bypass and or Wind Baffles may be included Casters optional 7 Electrical Power See specification sheet Variatio...

Page 3: ...has been inspected at the factory and released to the transportation agency without known damage Inspect carton s exterior for evidence of rough handling in shipment Carefully remove protective wrap...

Page 4: ...unit to ensure proper oil return to compressors and fluid draining 2 When unit is in proper location secure unit to foundation or on vibration isolators as needed required by local requirements Fasten...

Page 5: ...efrigerant Charge E ELECTRICAL POWER AND CONNECTIONS1 1 POWER SUPPLY Field wiring must comply with national and local codes a Install a branch circuit fused disconnect of adequate size to handle start...

Page 6: ...ezing can occur from the external ambient or internal system temperatures 2 INTERNAL The evaporator or other heat exchanger is the primary component that is susceptible to freezing even during normal...

Page 7: ...rating of the chiller 2 Some conditions are a Ambient conditions for air cooled systems b Condenser fluid for water cooled systems c Type of fluid being chilled d Design and setup of the chiller e Lea...

Page 8: ...illed with fluid prior to starting e Systems with an open tank are typically capable of bleeding excess air that is returned to the tank when the system is operating Piping in and out are typically be...

Page 9: ...LED readout which is an indication of the current temperature of the fluid in the chiller tank or Leaving Fluid Temperature depending on the specific chiller design 8 COOLING CYCLE Unit is now ready t...

Page 10: ...F At this temperature an internal bi metal disk valve opens and causes the scroll elements to separate which stops compression Suction and discharge pressures balance while the motor continues to run...

Page 11: ...SAFETY LPS a Monitors the pressure of the refrigerant suction line and will automatically open when the pressure drops below the set point and will automatically reset when pressure is above the non a...

Page 12: ...ted valves similar to MCSO however it can be setup to change automatically based on a system safety situation 23 TANK LEVEL OPTIONS a Float Valve a Located inside the tank the float valve is a mechani...

Page 13: ...with wire brush and or abrasive clothes and then the surface can be recoated to reduce future corrosion For severe environments use a durable epoxy paint that can create an oxygen barrier c Fasteners...

Page 14: ...ecome jagged or splattered to avoid premature compressor and or pump failure Contactor points are consumable and their life is dependent on the amount of use and power characteristics at the unit 11 R...

Page 15: ...t unless issue has been resolved Troubleshoot the switch DO NOT BYPASS IMPORTANT This condition can occur when the fluid in the evaporator nears freezing 9 Flow Switch Tripped switch open 9 Determine...

Page 16: ...leak and recharge 4 Overcharged system 4 Remove refrigerant adjust charge FROSTED LIQUID LINE AFTER DRIER 1 Restricted filter drier 1 Remove restriction or replace COMPRESSOR WILL NOT LOAD UNLOAD HOT...

Page 17: ...ply TEMPERATURE CONTROLLER ERROR 1 Temperature indication not accurate 1 Verify temperature sensor is in good condition and mounted properly Adjust the offset Typically it is only adjusted a few degre...

Page 18: ...hnical Specification C Physical Installation Drawings D Electrical Drawings E Component Technical Pump options etc when available F Parts Warranty G Labor Warranty if included H Startup Checklist MNL_...

Page 19: ...r starter or overload or the Tank Level is above the low level if included 2 Any issues with these items will result in a fault There is an initial delay bypassing the flow switch to permit flow to st...

Page 20: ...switch is turned off or a fault occurs DISPLAYS Power ON typical Only at startup Normal display PV b190 DTB series Firmware V1 90 PV 51 3 Present Value SV r r Output type Relay and Relay SV 50 0 Set...

Page 21: ...ow 9600 Leaving Fluid Temperature Too Low Freeze Thermostat is open 9700 Either 1 Pump Safety Circuit has tripped or 2 Low Tank Level at Start 9710 Either 1 Pump Safety circuit was tripped or 2 Low Ta...

Page 22: ...d Rate 9600 LEN Communication Data Length 8 Prty Communication Parity Bit Even StoP Communication Stop Bit 1 Value Set Codes Code Description B ACTUAL SETTINGS r S Operation Mode rUn SP Decimal point...

Page 23: ...PT LIFS 000 100 0 1 2730 Maximilian Drive Houston Texas 77032 Phone 800 473 9178 281 227 8400 Fax 800 473 9175 281 227 8404 www waterchillers com Liquid Flow Switch...

Page 24: ...S Fan Cycling Pressure Switch FST Flow Safety Thermostat FZT Freeze Safety Thermostat GND Ground HG Hot Gas HPS High Pressure Switch L Line LAR Low Ambient Relay LAT Low Ambient Thermostat LFS Liquid...

Page 25: ...in a location away from sources of excessive heat and within the specified ambient operating conditions See Technical Specifications for ambient operating conditions IMPORTANT Use this P266 Single Ph...

Page 26: ...ctronic Pressure Transducer 0 to 52 bar 0 to 754 psi total range with a 1 4 in SAE Female Flare connection and a 2 meter 3 1 ft cable P266xxx x Product P266xxx x Single Phase Condenser Fan Speed Contr...

Page 27: ...alves filter drier pump down valves fan cycling head pressure controls Process Fluid Components Bronze Y strainer with 20 mesh stainless steel screen Pumps are stainless steel centrifugal Tanks are in...

Page 28: ...0 0_ 0414 doc PUOD 240 003 0 0 3 Hp 3 Motor ODP Pump with 5 5 Impeller and 0 250 Vane at 3500rpm ASP SSPC Pump Motor Assembly Exploded View If needed the pump label is located on the pump casing near...

Page 29: ...orts Condensing Area Access Panel Line Voltage Temperature Controller Control Panel PUMP COOL OFF Power Switch High Pressure Reset NOTES Unit should be installed with at least 4 clearance on all sides...

Page 30: ...it System 2 3 5 2015 SCALE NTS DWG_RefrigerantCircuit Ref Chw ACWC SingleCircuit Typical_0215 vsd SHEET 1 NOTES All specifications and designs are subject to change without notice Hot Gas Bypass optio...

Page 31: ...SHEET 2 CHILLER PUMP WATER SUPPLY OUT MANUAL BYPASS STAINLESS STEEL TANK WITH SHOE BOX LID WATER RETURN IN DRAIN STAINLESS STEEL COPPER BRAZED PLATE EVAPORATOR TEMPERATURE SENSOR Temperature Controlle...

Page 32: ...mp PLC Programmable Logic Controller PS Power Supply RC Run Capacitor SW1 Selector Switch Pump Off Cooling SW2 Selector Switch Process Pump SW3 Local Remote Switch TB1 Terminal Block 1 for Internal TB...

Page 33: ...PLC INPUTS PLC OUTPUTS RED BLK TRAN1 PS 24VDC HPS VIO GRA YLW X1 X0 X2 S S WHT SW1 1 SW1 2 BRN BLU ORN GRN X3 X4 X5 X7 X6 BLK BLK PAGE NOTES 1 Control transformers must be wired tapped for the approp...

Page 34: ...ontrol with External Supplied Control Voltage 1 2 33 32 OPTION CODE VARIATIONS RS Remote System ON OFF Control with internal supplied 24VDC requiring Dry Contacts RS V Remote System ON OFF Control wit...

Page 35: ...Notes...

Page 36: ...MAINTENANCE RECORD DATE PROCEDURE PERFORMED...

Page 37: ...ll piping is connected properly as appropriate Yes No 12 All chilled water valves are open as appropriate Yes No 13 Crankcase heaters energized for 24 hours before start up Yes No 14 Outdoor piping wr...

Page 38: ...__________________________________________________________________ __________________________________________________________________________________________________ __________________________________...

Page 39: ...ight charges to ship these parts EXCLUSIONS The foregoing provisions state the exclusive remedy for any breach of warranty or any other claim in respect to the product described on the reverse side of...

Page 40: ...s that are not manufacturing defects and are therefore not included in this Limited Warranty 1 Damage to unit or unsatisfactory operation due to improper cleaning or use of unit in corrosive atmospher...

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