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Summary of Contents for UC-113G/B

Page 1: ...UC 113G B Soft Serve Freezer D O U B L E F L A V O R C O U N T E R MODEL OPERATION SERVICE 3760 Industrial Drive Winston Salem NC 27105 Telephone 919 661 9893 Telefax 9 1 9 661 9895 Telex 75417OY...

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Page 3: ...fiee operation Over twenty fie years of experience in the manufacturing of dispensing equipment have guided us in the preparation of this Operation and Service Manual PLEASE READ IT CAREFULLY Keep itf...

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Page 5: ...dicator 8 C The Dispense Handles 8 D Electric Control Panel 8 E Other Controls 9 INITIAL CLEANING PROCEDURE l o ASSEMBLING THE FREEZER 14 A Assembling the BeaterIAugers 14 6 Assembling the Dispensing...

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Page 7: ...location if your unit is air cooled proper air flow will need to be maintained Allow at least 6 inches on either side and a minimum of 12 inches between the rear of the machine and any obstruction Ref...

Page 8: ...respect to wire size or gauge Unless otherwise required by the local Electrical Code the same size wire gauge at the machine junction box should be usedfor the direct power line A separate circuit br...

Page 9: ...3 Apply bead approx 114 wide of General Electric RN 102 silicone sealant or equivalent to the bottom surface of the machine base 4 Place the machine on counter in the location chosen 5 Remove any exc...

Page 10: ...dispensing of product should be stopped and the tank refilled with mix Each tank has a total capacity of two gallons when full C The Dispense Handle s The Dispense Handle controls the flow or extract...

Page 11: ...izingof the beater motor and compressor 6 The ELECTRONIC HARD 0 MATIC H 0 M automatically senses and controls product consistencywhen the unit is in the AUT O mode Dependingon signals receivedfrom the...

Page 12: ...he mix tank cover and items packed in the tank spare parts sanitizer lubricant HELPFUL SUGGESTION Before proceeding with the disassembly of the freezer we recommend a plastic dish pan be used in which...

Page 13: ...Counter clockwise direction Finally remove the o rings using the O RING EXTRACTOR included in the start up kit 5 Remove the dispensing head by pulling it straight towards warnin Never use anything ot...

Page 14: ...d to its original position Using the rod as a fulcrum lever the dispense piston out of the dispense head with the handle Repeat this process for each of the three pistons the o ring extractor Turn the...

Page 15: ...uke warm water 80 85 F using a mild detergent and the cleaning brushes provided in the START UP KIT DO NOT USE HOT WATER ON ANY OF TWE PLASTIC PARTS AS DAMAGE TO THE PARTS CAN RESULT Figure 10 Rinse t...

Page 16: ...turn the idler until the fins are in an upright position Then insert the idler by aligning the thinner portion of the idler shaft with slot in the end pusher Guide the idler shaft down into the slot...

Page 17: ...ater lip seal is in place and the idler is properly installed 7 Insert the second beaterlauger Once installed make certain the flat portion of the idler is in a vertical position The idlers should spi...

Page 18: ...r piston This O ring and piston are easily identified as they appear to be two O rings and O ringgrooves interconnected by 6 Turn the dispense head over and install the two 4 diameter O rings into O r...

Page 19: ...taining rod through the dispense head and cam hole to secure 9 Fasten the dispense head to the machine using the four 4 stainless steel retaining knobs 10 HAND TIGHTEN the knobs in a crisscross manner...

Page 20: ...tized The frequency of cleaning and sanitizing cycles must comply with local health regulations If uncertainabout local regulations contact your local Board of Health Sanitizingthe machine is most imp...

Page 21: ...ty feed tubes out of the mix tank holes and lay them down in the tank This will allow the cylinders to completely fill with the sanitizing solution 3 Turn the selector switch to the BEATER position fo...

Page 22: ...or non dairy mix into a clean sanitized measuringcontainer 2 Rest the gravity feed tubes upright against the side of mix tank as shown 3 Pour 1 pints of mix into each mix tank Allow the mix to drain...

Page 23: ...roduct will take 7 10 minutes dependent on the type of product being frozen PART VII OPERATING THE FREEZE The machine will automatically shut off when the product has been frozen to the pre set consis...

Page 24: ...Figure 12 Gravity Feed Tube Adjustment Settings The plunger splash guard keeps the mix from splashing on the mix tank cover and serves as a device to eliminate potential clogging inside the tubes You...

Page 25: ...ill hopper s and cylinder s with cold water a mild non foaming dish washing detergent is recommended 3 Place a container or bucket under the spigot head Slowly pull the handle down and remove remainin...

Page 26: ...e freezing cylinder No thermostats are used in this system The firmness of the product will depend on the setting of the HO M electronic control The compressor must cut off when the current absorbed b...

Page 27: ...o raise the piston in the spigot head The micro switch must be activated you will hear the click before you can see the product opening orifice inside the head If this opening shows before you hear th...

Page 28: ...orized service agency d Short of freon gas d Contact authorized service agency e Restricted or excessively warm air or e Remove obstruction or restriction water flow 5 Beater motor fiumming a No mix i...

Page 29: ...itch Mix Level MV Fan Motor HOM Hard 0 Matic Torque Control PR Pressure Control LSL Lamp Mix Level Indicator R1 Auxiliary Relays TRA Current Transformer RTA Overload Protector Beater Motor TEC Energy...

Page 30: ...Front decal self service Option Not p ctured Code No 1780350 1902220 19032lo 1904280 1904290 1905240 1905250 1906250 1906260 5556310 Code No 1654200 1711030 1711150 172017 1 1 720190 Description Reta...

Page 31: ...e trans housing Dnve pulley trans Driven pulley trans Bushing driven pulley Trans shaft driven side Trans shaft drive side Ring spacer trans Code No 1615020 1615130 1616020 1618270 1638070 1638120 163...

Page 32: ...ater seal 2E Beater seal Description Dispense Handle Handle retaining rod Retainingknob dispense head Stud dispense head retaining O ring 342 O ring 2 15 Code No 1653270 1654030 1654200 1654330 341 00...

Page 33: ...080 Nylon pin front micro cam Cam front micro switch Pivot shaft front micro cam Code No 1745200 1745460 1745550 Description Adjustment screw front micro Activating lever front micro Microswitch Burge...

Page 34: ...1 6 H P Code No 1540130 1540140 1720070 1720370 1724400 1724621 1724800 1727270 1727280 1727570 1727800 1730010 1731210 1731290 1740120 Description Spatula O ring extractor Rubber seal for selector sw...

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