Coleman Powersports CK100-S Owner'S Manual Download

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COLEMAN POWERSPORTS WARRANTY.1

IMPORTANT SAFETY LABELS................... 3

LOCATION............................................... 3

LABELS.................................................. 4

SAFETY ...................................................... 5

DESCRIPTION AND PART LOCATIONS... 6

DESCRIPTION AND PART FUNCTIONS.. 7

IGNITION SWITCH................................ 7

BRAKE PEDAL...................................... 7

GAS PEDAL........................................... 7

PARKING BRAKE LEVER..................... 7

SPEED LIMITER BOLT........................... 7

FUEL TANK CAP.................................... 8

OIL FILL PLUG/DIPSTICK.................... 8

SEAT ADJUSTMENT.............................. 9

FUEL AND OIL............................................ 10

FUEL...................................................... 10

ENGINE OIL.......................................... 10

PRE RIDE INSPECTION............................ 11

OPERATING THE GO KART...................... 12

WARNINGS.......................................... 12

HELMET, EYE PROTECTION AND

PROTECTIVE CLOTHING...................... 13
SEAT BELTS..........................................

STARTING THE ENGINE....................... 15

STARTING OFF....................................... 16

OPERATING ON HILLS.......................... 17

CLIMBING A HILL..................... 17

DESCENDING A HILL............... 17

TRAVERSING A HILL............... 17

SKIDDING OR SLIDING..................... 18

OPERATING THROUGH WATER........... 19

OPERATING IN COLD WEATHER......... 20

LOAD GUIDELINES................................ 21

AFTER MARKET PARTS...................... 21

MAINTENANCE.......................................... 22
MAINTENANCE CHART......................... 23

AIR FILTER............................................ 24

SPARK PLUG........................................ 25

ENGINE OIL .......................................... 26

CHECKING................................ 26

CHANGING................................ 26

FUEL HOSE INSPECTION..................... 28

BRAKES................................................. 28

BRAKE FLUID INSPECTION.... 28

CLUTCH CLEANING AND

LUBRICATION..............................

CHAIN....................................................

INSPECTION................................

TENSION AND ADJUSTMENT.....

CLEANING AND LUBRICATION..

TIRES...................................................... 3

REPLACING................................. 3

STORAGE............................................... 3

RETURNING TO SERVICE..................... 3

WASHING THE GO KART...................... 3

TRANSPORTING......................................... 3

TROUBLE SHOOTING................................. 3

TORQUE SPECIFICATIONS........................ 3

SPECIFICATIONS........................................ 3

VEHICLE AND ENGINE NUMBER

LOCATION................................................... 3

EMISSION CONTROL SYSTEM

WARRANTY................................................. 3

Summary of Contents for CK100-S

Page 1: ...tions pertaining to owning and operating an off road vehicle learn the regulations in your area www colemanpowered com OWNER S MANUAL READ THIS MANUAL CAREFULLY Model CK100 6 Always wear a helmet it could save your life This Go kart is designed for operators age 13 and Rver Adult supervision is required for riders age 16 and under REV ...

Page 2: ...nts should permit continued use only if they determine that the child has the ability to operate the Go Kart in a safe mannor THIS Go Kart IS NOT A TOY AND COULD BE HAZARDOUS TO OPERATE A Go Kart handles differently from other vehicles including motorcycles and cars A collision or rollover can occur quickly even during routine maneuvers such as turning driving on hills and over obstacles Reading t...

Page 3: ...on to make procedures easier or clearer to understand This manual is based on the latest product information available at the time of publication Coleman Powersports has a policy of continually improving its products Due to improvements or other changes there may be some discrepancies We reserve the right to make product changes at any time without notice and without incurring any obligation to ma...

Page 4: ...The engine exhaust from this Go Kart contains chemicals known to the state of California to cause cancer birth defects RU RWKHU UHSURGXFWLYH KDUP California proposition 65 WARNING ...

Page 5: ...RTING OFF 16 OPERATING ON HILLS 17 CLIMBING A HILL 17 DESCENDING A HILL 17 TRAVERSING A HILL 17 SKIDDING OR SLIDING 18 OPERATING THROUGH WATER 19 OPERATING IN COLD WEATHER 20 LOAD GUIDELINES 21 AFTER MARKET PARTS 21 MAINTENANCE 22 MAINTENANCE CHART 23 AIR FILTER 24 SPARK PLUG 25 ENGINE OIL 26 CHECKING 26 CHANGING 26 FUEL HOSE INSPECTION 28 BRAKES 28 BRAKE FLUID INSPECTION 28 CLUTCH CLEANING AND LU...

Page 6: ...the purchase amount of any original Coleman Powersports unit part which is covered by this warranty and is proven to be defective in workmanship or material To qualify for this warranty the part 1 Must have been purchase from Coleman Powersports or from an authorized Coleman Powersports Retailer 2 This warranty does not apply to any vehicle which is used in competition or used in a manner not cons...

Page 7: ...t approved by Coleman Powersports 6 Tires 7 Damage or failures due to abuse neglect or misuse of the product Limitations of this Warranty This warranty does not cover and Coleman Powersports disclaims any responsibility for 1 Loss of time or loss of use of the product 2 Transportation costs to and from the authorized center 3 Other loss or damage to other equipment or personal items Length of Impl...

Page 8: ... 03257 17 6 2 7 21 1 2 3 4 5 6 AT 3 3 TO 7 7 A 7 W 3 8 ...

Page 9: ...N 6 9 5 1 85 OR AT WARNING WARNING Never touch engine or exhaust after running engine XQWLO WKH KDYH FRROHG Keep hands and fingers away from chains and VSURFNHWV Make sure guards are securely in place before RSHUDWLRQ WARNING 03257 17 6 13 81 5 AGE The recommended minimum age WR RSHUDWH WKLV YHKLFOH LV Continual adult supervision is UHTXLUHG IRU ULGHUV XQGHU WARNING Improper tire pressure or overl...

Page 10: ...s Operator s manual and warnings before starting the R DUW IRU WKH ÀUVW WLPH 2 This Go Kart should only be assembled by someone who has the knowledge ability and skills to read and understand mechanical instructions 3 Use caution when providing maintenance on this Go Kart Make sure engine is turned off and all components are cool Never attempt to make any adjustments while engine is running 4 Do n...

Page 11: ...UHV 0HWDO QRVH SLHFH Net HDG EUDFNHW DVVHPEO OXWFK DVVHPEO FRYHU 5HDU WLUHV 6LGH SDQHO 6HDW 6HDW EHOW 6WHHULQJ ZKHHO DV SHGDO UDNH SHGDO UDNH ÀXLG UHVHUYRLU 7LH URGV LVN EUDNH FRYHU 5HDU EUDNH FDOLSHU 5HDU D OH ULYH FKDLQ XHO WDQN FDS XHO WDQN 3XOO VWDUW FRUG LU OWHU KRXVLQJ 0XႉHU KRNH OHYHU XHO 9DOYH 2LO OO SOXJ LSVWLFN ...

Page 12: ...edal 4 Depressing gas pedal will increase engine RPMs causing Go Kart to move forward 3 6 5 37 21 1 3 57 81 7 216 4 Parking Brake 5 Depressing the brake pedal and activating the Park ing brake pin will set the parking brake Note Always set parking brake before starting the Go Kart 5 Speed limiter bolt 6 To limit the top speed turn the throttle pedal speed regulator bolt 6 counter clockwise until t...

Page 13: ...e install cap turn cap clockwise until snug Make sure cap is seated properly Oil Fill plug Dipstick 2 7R RSHQ 2LO ÀOO SOXJ LSVWLFN WXUQ cap counter clockwise to remove To re install cap turn cap clockwise until snug Make sure cap is seated properly 1 6 5 37 21 1 3 57 81 7 216 2 8 ...

Page 14: ...thout the seat locked in SODFH Seat adjustment 1 The seat bolts are located on each side of the seat Loosen bolts on both sides of the seat to move the seat forward or backward Before operating the Go Kart after seat adjustment make sure the bolts on both sides of the seat are tight and the seat is secure WARNING 1 6 7 8670 17 6 5 37 21 1 3 57 81 7 216 9 ...

Page 15: ...commended oil for this Go Kart is SAE10W 30 motor oil if this oil is not available any of the oils on the chart below will work Note the temperature requirements for each of the oils Quantity of oil 63qt 6L 2YHU OOLQJ WKH IXHO WDQN FDQ cause the fuel to expand which FDQ FDXVH RYHUÀRZ GXH WR WKH KHDW IURP WKH HQJLQH RU VXQ 6SLOOHG IXHO FDQ FDWFK UH 1HYHU OO WKH IXHO WDQN DERYH WKH ERWWRP HGJH RI WK...

Page 16: ...portant Following the pre ride check list will help insure the you do not have mechanical problems which could result in injury or becoming stranded Make sure the Go Kart is in good operat ing condition before each ride WHAT TO CHECK CHECK FOR Steering Smoothness No restriction of movement Brakes RUUHFW ÁXLG OHYHO Inspect hoses for leaks Inspect brake pads for wear Tires Proper tire pressure Prope...

Page 17: ...er on this R DUW WARNING Operating this Go Kart on any public road or highway could be KD DUGRXV RX FRXOG FROOLGH ZLWK DQRWKHU vehicle if you operate on public roads or highways resulting in VHYHUH LQMXU RU GHDWK Never operate on public roads RU KLJKZD V WARNING Operating this Go Kart in a irresponsible manner which includes jumping or other VWXQWV FRXOG EH KD DUGRXV Jumping or other stunts could ...

Page 18: ...o Kart Wear protective clothing Long sleeve shirt 3 Gloves 4 Long pants 5 over the ankle boots 6 Operating a Go Kart exposes the operator to many hazards wearing protective clothing can help protect the operator from injury Operating a Go Kart without a helmet eye protection and pro tective clothing can be hazardous Operating a Go Kart without a helmet increases the chance of severe head injury or...

Page 19: ...lap belt 2 and tighten by pulling the loose ends 3 Riding in this go kart without the seat belt harness worn and attached properly could be hazardous Riding the go kart without the seat belt harness worn increases the chance of injury or death in the event of an accident Never operate the go kart with out the seat belt harness worn DQG DWWDFKHG SURSHUO WARNING 1 2 3 14 ...

Page 20: ...he ON position 5 Pull the starter recoil cord 5 to start the engine 6 Once engine has warmed up for a few minutes place the choke lever 3 back to the OFF left position Starting or running the Go Kart in an enclosed area such as a garage or shed where there is QR YHQWLODWLRQ LV KD DUGRXV Inhaling exhaust fumes from the Go Kart can cause severe injury RU GHDWK Never start or run the Go Kart in an in...

Page 21: ...steering wheel and both IHHW RQ WKH ÀRRUERDUG ZKLOH RSHUDWLQJ WKH R DUW WARNING 1 Start and warm up the engine according to the instructions in this manual 2 Sit down in the go kart and fasten seat belt 3 Deactivate the parking brake by applying the brake then releasing 4 Apply throttle gradually to start off Practice driving the go kart VORZO RQ D ÁDW GLUW VXUIDFH PDNH sure that there is plenty o...

Page 22: ...Kart down the hill while applying the brakes 6 1 1 To operate the Go Kart going down a hill follow the instructions below 1 Stop and evaluate the hill before attempting to descend Make sure the hill is not too steep the terrain is not loose or slippery and that there are no obstacles 2 Do not go down the hill on a sharp angle this could cause the Go DUW WR ÁLS RYHU QVWHDG JR VWUDLJKW down the hill...

Page 23: ...QMXU RU GHDWK Apply the parking brake only after the Go Kart has come to a FRPSOHWH VWRS WARNING In certain situations you may experience skidding or sliding even though the brakes are not applied Follow the operating techniques listed below to regain control Front wheel begins to slide or skid To regain traction let off the throttle do not apply the brakes Rear wheels begin to slide or skid To re...

Page 24: ...k or shore line Brakes need to be inspected cleaned and replaced more often if Go Kart is used in muddy wet or sandy conditions Inspect the Go Kart brakes regularly have a service center clean or replace as needed Operating this Go Kart through fast or deep water could be hazardous HHS RU IDVW PRYLQJ ZDWHU FRXOG cause the Go Kart to loose trac tion resulting in loss of control which could lead to ...

Page 25: ...r proper operation if they still do not work take the Go Kart to a authorized service center Do not attempt to operate the Go Kart with brakes that do not work correctly Preventive maintenance in cold weather operating is important After operating in cold weather with snow slush water or ice dry off the Go Kart including brake and throttle linkages Apply the brakes several times making sure that t...

Page 26: ...s Coleman Power VSRUWV FDQQRW FRQÀUP WKH TXDOLW safety or suitability of all the accessories available When purchasing an accessory use caution the handling of the Go Kart could become affected Some accessories may make the Go Kart unsafe to operate If you have a TXHVWLRQ DERXW D PRGLÀFDWLRQ RU accessory contact your dealer or call Coleman Powersports Load guidelines including accessories Never ex...

Page 27: ...P WKH UHFRP mended maintenance on this Go DUW FRXOG EH KD DUGRXV DLOLQJ WR SHUIRUP SURSHU PDLQ tenance on this Go Kart could result in an accident Always perform the recom mended maintenance for the Go DUW DV OLVWHG LQ WKLV PDQXDO WARNING DLOLQJ WR SHUIRUP UHFRP mended maintenance on this Go Kart could damage the Go Kart HQJLQH DQG FRPSRQHQWV Always perform the recom mended maintenance on this Go ...

Page 28: ...ine oil R I R ULYH KDLQ QVSHFW GULYH FKDLQ EHIRUH HDFK ULGH OHDQ DQG OXEUL cate as necessary Brakes I I Brake hose I I UDNH ÀXLG QVSHFW EUDNH ÀXLG OHYHO EHIRUH HDFK ULGH LI ORZ FKHFN brake pads for wear and brake lines and components IRU OHDNV 5HSODFH EUDNH ÀXLG HYHU HDUV Tires I Steering I I URQW VXVSHQVLRQ I I Rear suspension I I Chassis nuts and bolts T I T 127 163 7 1 1 867 5 3 25 8 5 7 6 1 66...

Page 29: ...engine OHDQ DLU OWHU PRUH IUHTXHQWO LI Go Kart is driven in wet muddy RU GXVW FRQGLWLRQV ULYLQJ LQ WKH DERYH FRQGLWLRQV ZLWKRXW FOHDQLQJ IUHTXHQWO FDQ SOXJ XS WKH DLU OWHU ZKLFK FDQ cause poor gas mileage low power and cause damage to the HQJLQH CAUTION 3 5 7 5 MAINTENANCE 1 4 3 2 LU ÀOWHU UHPRYDO inspection and cleaning instructions RFDWH WKH DLU ÀOWHU DVVHPEO 5HPRYH WKH LU ÀOWHU DVVHPEO FRYHU E ...

Page 30: ...ckness feeler to inspect the spark plug gap 2 The spark plug gap should be 0 6 0 8mm 0 024 0 032 in 0 6 0 8 mm 0 024 0 032 CHDY E6TC Re install the inspected plug or a QHZ SOXJ XQWLO ÀQJHU WLJKW LQLVK tightening plug with a wrench If spark plug is a new plug tighten approximately 1 2 turn more with the wrench If plug is an old plug tighten approximately 1 8 turn more with a wrench 2 LUW FDQ GDPDJH...

Page 31: ...rtion of the dipstick 3 If engine oil is low add oil until oil is at the top of the serrated por tion of the dipstick Use the correct grade of oil as listed in this manual Do not over or XQGHU ÀOO HQJLQH ZLWK RLO WKLV FRXOG damage the engine 1 1 1 7 1 1 2 1 Make sure engine is warm be fore attempting to drain the oil A warm engine will help the oil drain quicker 5HPRYH WKH RLO ÀOO SOXJ 3 Remove th...

Page 32: ...ist make sure to follow the maintenance schedule and SURFHGXUHV WARNING This Go Kart is equipped with rear hydraulic disk brakes 5 8 163 7 21 KHFN WKH EUDNH ÁXLG OHYHO IRU UHDU EUDNHV I ÁXLG OHYHO LV EHORZ the lower mark inspect the brake hoses 3 for leaks or cracks If there are no leaks inspect the brake pads for excessive wear If brake pads are worn take to a service center for replacement 7R DG...

Page 33: ...esult in VHYHUH LQMXU Never Start or operate the Go Kart without the clutch DVVHPEO FRYHU LQ SODFH WARNING To help ensure the maximum life out of the Centrifugal clutch It is important to clean and lubricate the clutch after every 5 hours of operation To Clean and lubricate follow the instructions below Make sure engine is not running and that the engine and clutch has had time to cool 2 Remove cl...

Page 34: ...k should be 0 2 0 5in 5 13mm KDLQ WHQVLRQ VODFN Adjustment 1 Loosen nuts 3 on bottom of engine mounting plate 2 Adjust chain tension by pulling engine backward tightening or forward loosening 3 3 Once the chain is at the correct tension re tighten nut 3 4 Re check chain tension 2 1 Lubricating the chain before each ride will help to ensure maximum life of the chain and sprockets Instructions for c...

Page 35: ...ires will reduce traction which could result in an DFFLGHQW Never operate this Go Kart with tires that have a tread depth of OHVV WKDQ PP LQ WARNING Minimum tread 4mm 16 in Tire pressure Front tires 14psi Rear tires 14psi Replacing Tires Always replace tires with type and size listed in this manual Always use the correct tools when replacing tires The bead and sometimes the rim can be damaged by u...

Page 36: ...ture Note Fuel stabilizer can be purchased at most motorcycle shops and auto parts stores 4 Remove spark plug and poor 1 tablespoon of motor oil in the spark plug hole Re install spark plug 5 Place the starter switch to the off position and pull the start recoil cord a few times This is to coat the inside cylinder head with oil 6 Fill tires with correct air pressure 7 If possible store Go Kart in ...

Page 37: ...te Be careful not to allow water WR HQWHU WKH PXIÁHU RXWOHW DLU ÀOWHU intake brake cables or switches 75 163257 1 1 Turn the Fuel valve 1 to the OFF horizontal position Open the fuel drain screw 2 Allow all fuel to drain from the carburetor Once fuel is drained re tighten drain screw 2 Note Make sure to drain fuel in a proper storage container 3 Transport the Go Kart in the upright position tied d...

Page 38: ... plug Attach spark plug cap Do not apply throttle while starting engine Take to a service cen ter for repair Take to a service cen ter for diagnostics and repair Engine stalls or runs erratically LU ÀOWHU GLUW Low fuel Stale or contaminated fuel Spark plug is fouled or defective Spark plug gap is incorrect Spark plug cap is loose Carburetor is clogged or has water in it Idle is not adjusted proper...

Page 39: ...Q OEV QP 6mm bolts and nuts LQ OEV QP PP EROWV DQG QXWV IW OEV QP 10 mm bolts and nuts IW OEV 30 40 nm 12 mm bolts and nuts IW OEV 50 60 nm 4 mm screws 22 30 LQ OEV QP 5mm screws LQ OEV QP 6 mm hex bolts LQ OEV 10 14 nm PP KH EROWV IW OEV 24 30 nm 10 mm hex bolts IW OEV 35 45 nm 3 ...

Page 40: ...m RUH 6WURNH PP PP 6WDUWLQJ 0DQXDO 3XOO 6WDUW 6SDUN 3OXJ 7 S 7 Cooling Air cooled QJLQH 2LO DSDFLW TW Engine Oil Type SAE10W 30 XHO DSDFLW DO Ignition Type TCI Number of Cylinder Single Combustion Cycle 4 stroke 7RS 6SHHG PSK NP K Tires URQW 7LUH 6L H 7 Rear Tire Size AT13 5 6 Tire pressure SVL NSD LPHQVLRQV DQG HLJKWV HQJWK LQ PP HLJKW LQ PP LGWK LQ PP KHHOEDVH LQ PP G OHDUDQFH LQ PP 9HKLFOH W OE...

Page 41: ...ce center help or when registering your Go Kart Locate the number and list the number below for your reference 9HKLFOH GHQWLÀFDWLRQ Number VIN 9 17 7 21 180 5 2 7 21 7KH GLJLW 9HKLFOH GHQWLÀFDWLRQ Number VIN is stamped on the left UHDU EXPSHU VXSSRUW IUDPH RQ WKH go kart 3 ...

Page 42: ...his vehicle in any type of competitive event completely and absolutely voids this and all other warranties offered by HISUN OWNER S WARRANTY RESPONSIBILITIES As the vehicle owner you are responsible for the performance of the required mainte nance listed in your owner s manual HISUN recommends that you retain all receipts covering maintenance on your vehicle but HISUN cannot deny warranty solely f...

Page 43: ...d other services and adjustments required for required maintenance III Limited Liability A The liability of HISUN under this Emission Control System Warranty is limited solely to the remedying of defects in material or workmanship by an authorized HISUN dealer at its place of business during customary business hours This warranty does not cover inconvenience or loss of use of the vehicle or transp...

Page 44: ...e and durability may be used in the performance of any maintenance or repairs by the owner However HISUN is not liable for these parts The owner is responsible for the performance of all required maintenance Such maintenance may be performed at a service establishment or by any individual The warranty period begins when the vehicle is delivered to an ultimate purchaser Hisun Motors Corp U S A 310 ...

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Coleman Powersports CK100-S, Owner'S Manual

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