Coleman Powersports KT196, Owner'S Manual

Page 1: ...ents have different regulations pertaining to owning and operating an off road vehicle learn the regulations in your area www colemanpowered com OWNER S MANUAL READ THIS MANUAL CAREFULLY No one under...

Page 2: ...cars A collision or rollover can occur quickly even during routine maneuvers such as turning driving on hills and over obstacles Reading the Owner s Operator s Manual It is important this manual is re...

Page 3: ...ures easier or clearer to understand This manual is based on the latest product information available at the time of publication Coleman Powersports has a policy of continually improving its products...

Page 4: ...The engine exhaust from this Go Kart contains chemicals known to the state of California to cause cancer birth defects or other reproductive harm WARNING...

Page 5: ...7 DESCENDING A HILL 17 TRAVERSING A HILL 17 SKIDDING OR SLIDING 18 OPERATING THROUGH WATER 19 OPERATING IN COLD WEATHER 20 LOAD GUIDELINES 21 AFTER MARKET PARTS 21 MAINTENANCE 22 MAINTENANCE CHART 23...

Page 6: ...r replace any original Coleman Powersports part which is covered by this warranty and is proven to be defective in workmanship or material To qualify for this warranty the part 1 Must have been purcha...

Page 7: ...ot approved by Coleman Powersports 6 Tires 7 Damage or failures due to abuse neglect or misuse of the product Limitations of this Warranty This warranty does not cover and Coleman Powersports disclaim...

Page 8: ...off road use only NEVER OPERATE THIS GO KART AT EXCESSIVE SPEEDS NEVER ATTEMPT WHEELIES JUMPS OR OTHER STUNTS ALL HAIR MUST BE TIED UP ABOVE SHOULDER LENGTH ALL LOOSE CLOTHING MUST BE SECURED ALL NECK...

Page 9: ...EVERE INJURY OR DEATH WARNING WARNING ALWAYS WEAR SEAT BELTS WHILE OPERATING OR RIDING AS A PASSENGER IN THIS VEHICLE KEEP HANDS ARMS FEET AND LEGS IN THE VEHICLE AT ALL TIMES THIS GO KART IS DESIGNED...

Page 10: ...can affect braking performance of the Go Kart Check braking performance after exposure to water it may be necessary to apply the brakes allowing friction to dry out the pads 19 Do not attempt to fill...

Page 11: ...Wheel 11 Gas Pedal 12 Brake Pedal 13 Brake fluid reservoir 14 Air Filter housing 15 Torque Converter 16 Spark Plug 17 Rear brake caliper 18 Drive Chain 19 Rear Axle 20 Muffler 21 Chain Torque convert...

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Page 15: ...ed oil for this Go Kart is SAE10W 30 motor oil if this oil is not available any of the oils on the chart below will work Note the temperature requirements for each of the oils Quantity of oil 63qt 6L...

Page 16: ...s important Following the pre ride check list will help insure the you do not have mechanical problems which could result in injury or becoming stranded Make sure the Go Kart is in good operat ing con...

Page 17: ...more than one passenger WARNING Operating this Go Kart on any public road or highway could be hazardous You could collide with another vehicle if you operate on public roads or highways resulting in...

Page 18: ...ating a Go Kart Wear protective clothing Long sleeve shirt 3 Gloves 4 Long pants 5 over the ankle boots 6 Operating a Go Kart exposes the operator to many hazards wearing protective clothing can help...

Page 19: ...ed together and secure Never start the go kart without the operator and passenger wearing the seat belt harness in the appropriate manner Riding in this go kart without the seat belt harness worn and...

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Page 21: ...rm up the engine according to the instructions in this manual 2 Deactivate the parking brake 3 Sit down in the go kart and fasten seat belt If riding with a passenger make sure passenger has seat belt...

Page 22: ...e hill while applying the brakes DESCENDING A HILL To operate the Go Kart going down a hill follow the instructions below 1 Stop and evaluate the hill before attempting to descend Make sure the hill i...

Page 23: ...death Apply the parking brake only after the Go Kart has come to a complete stop WARNING In certain situations you may experience skidding or sliding even though the brakes are not applied Follow the...

Page 24: ...re line Brakes need to be inspected cleaned and replaced more often if Go Kart is used in muddy wet or sandy conditions Inspect the Go Kart brakes regularly have a service center clean or replace as n...

Page 25: ...tion if they still do not work take the Go Kart to a authorized service center Do not attempt to operate the Go Kart with brakes that do not work correctly Preventive maintenance in cold weather opera...

Page 26: ...y make the Go Kart unsafe to operate If you have a question about a modification or accessory contact your dealer or call Coleman Powersports Load guidelines including accessories Never exceed the max...

Page 27: ...recom mended maintenance on this Go Kart could be hazardous Failing to perform proper main tenance on this Go Kart could result in an accident Always perform the recom mended maintenance for the Go Ka...

Page 28: ...hain Inspect drive chain before each ride Clean and lubri cate as necessary Brakes I I Brake hose I I Brake fluid Inspect brake fluid level before each ride if low check brake pads for wear and brake...

Page 29: ...se damage to the engine CAUTION 3 AIR FILTER MAINTENANCE 1 4 5 Air Filter Assembly Air filter removal inspection and cleaning instructions 1 Locate the air filter assembly 1 2 Remove the Air filter as...

Page 30: ...ness feeler to inspect the spark plug gap 2 The spark plug gap should be 0 6 0 8mm 0 024 0 032 in 0 6 0 8 mm 0 024 0 032 LD F7TC Re install the inspected plug or a new plug until finger tight Finish t...

Page 31: ...p of the serrated portion of the dipstick 3 If engine oil is low add oil until oil is at the top of the serrated por tion of the dipstick Use the correct grade of oil as listed in this manual Do not o...

Page 32: ...The front and rear shocks each have an adjustable ring The default position has been set by the manufacture The tension of the shock will change depending on the position of the adjustment ring 2 To...

Page 33: ...e sure to follow the maintenance schedule and procedures WARNING This Go Kart is equipped with rear hydraulic disk brakes BRAKE FLUID INSPECTION Check the brake fluid level 2 for rear brakes If fluid...

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Page 35: ...Chain tension slack Adjustment 1 Loosen nuts 3 on Chain tensioner 2 Adjust chain tension by turning tensioner nuts 4 Clockwise will tighten the chain Counter clock wise will loosen the chain 3 Once th...

Page 36: ...ce traction which could result in an accident Never operate this Go Kart with tires that have a tread depth of less than 4mm 0 16 in WARNING Minimum tread 4mm 16 in Tire pressure Front tires 7 9psi 48...

Page 37: ...Note Fuel stabilizer can be purchased at most motorcycle shops and auto parts stores 4 Remove spark plug and poor 1 tablespoon of motor oil in the spark plug hole Re install spark plug 5 Place the st...

Page 38: ...Go Kart Note Be careful not to allow water to enter the muffler outlet air filter intake brake cables or switches TRANSPORTING 1 Turn the Fuel valve 1 to the OFF position Open the fuel drain screw 2 A...

Page 39: ...e plug Attach spark plug cap Do not apply throttle while starting engine Take to a service cen ter for repair Take to a service cen ter for diagnostics and repair Engine stalls or runs erratically Air...

Page 40: ...104 in lbs 8 12 nm 8mm bolts and nuts 13 18 ft lbs 18 25 nm 10 mm bolts and nuts 22 29 ft lbs 30 40 nm 12 mm bolts and nuts 36 43 ft lbs 50 60 nm 4 mm screws 22 30 22 30 in lbs 2 5 3 4 nm 5mm screws 3...

Page 41: ...ic CVT Torque Converter Drive System Type Chain Drive Dual Wheel Gear Ratio Automatic Suspension Front Type Dual A Arm Adjustable Shocks Rear Type Dual Shocks Adjustable Shocks Braking Rear Brake Hydr...

Page 42: ...lp or when registering your Go Kart Locate the number and list the number below for your reference The 17 digit Vehicle Identification Number VIN is stamped on the left side of the go kart on the meta...

Page 43: ...ailure would increase an engines emissions including electronic controls fuel injection exhaust gas recirculation after treatment or any other system utilized in this vehicle to control emissions Repl...

Page 44: ...nty excludes failures not caused by a defect in material or workmanship This limited warranty does not cover damage due to accidents abuse or improper handling maintenance or use This limited warranty...

Page 45: ...NOTES...

Page 46: ...PHONE Toll Free 888 405 8725 colemanpowered com POWERSPORTS 1775 E University DR Tempe AZ 85281...