Coleman Powersports SK100, Owner'S Manual

Page 1: ...L GOVERNMENTS HAVE DIFFERENT REGULATIONS PRETAINING TO OWNING AND OPERATING AN OFF ROAD VEHICLE LEARN THE REGULATIONS IN YOUR AREA 888 405 8725 1775 E University Dr Tempe AZ 85281 www colemanpowerspor...

Page 2: ...driving on hills and over obstacles Reading the Owner s Operator s Manual It is important this manual is read from cover to cover carefully by the Go Kart owner and all operators Parents should revie...

Page 3: ...n to make procedures easier or clearer to understand This manual is based on the latest product information available at the time of publication Coleman Powersports has a policy of continually improvi...

Page 4: ...own to the state of California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle...

Page 5: ...EAT BELTS 14 STARTING THE ENGINE 15 STARTING OFF 16 OPERATING ON HILLS 17 CLIMBING A HILL 17 DESCENDING A HILL 17 TRAVERSING A HILL 17 SKIDDING OR SLIDING 18 OPERATING THROUGH WATER 19 OPERATING IN CO...

Page 6: ...he purchase amount of any original Coleman Powersports unit part which is covered by this warranty and is proven to be defective in workmanship or material To qualify for this warranty the part 1 Must...

Page 7: ...t approved by Coleman Powersports 6 Tires 7 Damage or failures due to abuse neglect or misuse of the product Limitations of this Warranty This warranty does not cover and Coleman Powersports disclaims...

Page 8: ...03257 17 6 2 7 21 1 4 6 AT 3 3 TO 7 7 A 7 W 3 7 2 3 5 8 9 13 81 5 AGE The recommended minimum age WR RSHUDWH WKLV YHKLFOH LV Continual adult supervision is UHTXLUHG IRU ULGHUV XQGHU WARNING...

Page 9: ...6 9 5 1 85 OR AT WARNING WARNING Never touch engine or exhaust after running engine XQWLO WKH KDYH FRROHG Keep hands and fingers away from chains and VSURFNHWV Make sure guards are securely in place...

Page 10: ...Operator s manual and warnings before starting the R DUW IRU WKH UVW WLPH 2 This Go Kart should only be assembled by someone who has the knowledge ability and skills to read and understand mechanical...

Page 11: ...nose piece Net Head bracket assembly OXWFK DVVHPEO FRYHU 5HDU WLUHV 6LGH SDQHO 6HDW 6HDW EHOW 6WHHULQJ ZKHHO DV SHGDO UDNH SHGDO UDNH XLG UHVHUYRLU 7LH URGV 5HDU EUDNH FDOLSHU 5HDU D OH ULYH FKDLQ XH...

Page 12: ...e Pedal Red 2 Depressing the brake pedal will stop the Go Kart Note Always check brakes before operation Gas Pedal Green 3 Depressing gas pedal will increase engine RPMs causing Go Kart to move forwar...

Page 13: ...se until snug Make sure cap is seated properly 2 8 6 5 37 21 1 3 57 81 7 216 Oil Fill plug Dipstick 2 Move seat completly forward to gain access to the fill plug 7R RSHQ 2LO OO SOXJ LSVWLFN WXUQ cap c...

Page 14: ...he seat locked in SODFH Seat adjustment 1 WARNING 6 7 8670 17 6 5 37 21 1 3 57 81 7 216 9 1 The seat Lever is located on the left side of the go kart Pull out seat lever to move the seat forward or ba...

Page 15: ...commended oil for this Go Kart is SAE10W 30 motor oil if this oil is not available any of the oils on the chart below will work Note the temperature requirements for each of the oils Quantity of oil 6...

Page 16: ...ortant Following the pre ride check list will help insure the you do not have mechanical problems which could result in injury or becoming stranded Make sure the Go Kart is in good operat ing conditio...

Page 17: ...r on this R DUW WARNING Operating this Go Kart on any public road or highway could be KD DUGRXV RX FRXOG FROOLGH ZLWK DQRWKHU vehicle if you operate on public roads or highways resulting in VHYHUH LQM...

Page 18: ...Kart Wear protective clothing Long sleeve shirt 3 Gloves 4 Long pants 5 over the ankle boots 6 Operating a Go Kart exposes the operator to many hazards wearing protective clothing can help protect th...

Page 19: ...hazardous Riding the go kart without the seat belt worn increases the chance of injury or death in the event of an accident Never operate the go kart with out the seat belt worn DQG DWWDFKHG SURSHUO...

Page 20: ...nclosed environment where WKHUH LV QR YHQWLODWLRQ OZD V VWDUW DQG UXQ RXWGRRUV WARNING 23 5 7 1 7 2 57 15 2 Place the fuel valve 1 in the ON vertical position 3 If engine is cold place the choke lever...

Page 21: ...ays Operate with both hands on the steering wheel and both IHHW RQ WKH RRUERDUG ZKLOH RSHUDWLQJ WKH R DUW WARNING Applying the gas pedal to full WKURWWOH ZKHQ VWDUWLQJ R FRXOG EH KD DUGRXV The Go Kart...

Page 22: ...Kart down the hill while applying the brakes 6 1 1 To operate the Go Kart going down a hill follow the instructions below 1 Stop and evaluate the hill before attempting to descend Make sure the hill i...

Page 23: ...MXU RU GHDWK Apply the parking brake only after the Go Kart has come to a FRPSOHWH VWRS WARNING In certain situations you may experience skidding or sliding even though the brakes are not applied Foll...

Page 24: ...or shore line Brakes need to be inspected cleaned and replaced more often if Go Kart is used in muddy wet or sandy conditions Inspect the Go Kart brakes regularly have a service center clean or repla...

Page 25: ...proper operation if they still do not work take the Go Kart to a authorized service center Do not attempt to operate the Go Kart with brakes that do not work correctly Preventive maintenance in cold...

Page 26: ...Coleman Power VSRUWV FDQQRW FRQ UP WKH TXDOLW safety or suitability of all the accessories available When purchasing an accessory use caution the handling of the Go Kart could become affected Some ac...

Page 27: ...WKH UHFRP mended maintenance on this Go DUW FRXOG EH KD DUGRXV DLOLQJ WR SHUIRUP SURSHU PDLQ tenance on this Go Kart could result in an accident Always perform the recom mended maintenance for the Go...

Page 28: ...ottle and brake cables I I Engine oil R I R ULYH KDLQ QVSHFW GULYH FKDLQ EHIRUH HDFK ULGH OHDQ DQG OXEUL cate as necessary Brakes I I Brake hose I I UDNH XLG QVSHFW EUDNH XLG OHYHO EHIRUH HDFK ULGH LI...

Page 29: ...engine OHDQ DLU OWHU PRUH IUHTXHQWO LI Go Kart is driven in wet muddy RU GXVW FRQGLWLRQV ULYLQJ LQ WKH DERYH FRQGLWLRQV ZLWKRXW FOHDQLQJ IUHTXHQWO FDQ SOXJ XS WKH DLU OWHU ZKLFK FDQ cause poor gas mi...

Page 30: ...kness feeler to inspect the spark plug gap 2 The spark plug gap should be 0 6 0 8mm 0 024 0 032 in 0 6 0 8 mm 0 024 0 032 CHDY E6TC Re install the inspected plug or a QHZ SOXJ XQWLO QJHU WLJKW LQLVK t...

Page 31: ...ld be close to the top of the serrated portion of the dipstick 3 If engine oil is low add oil until oil is at the top of the serrated por tion of the dipstick Use the correct grade of oil as listed in...

Page 32: ...list make sure to follow the maintenance schedule and SURFHGXUHV WARNING This Go Kart is equipped with rear hydraulic disk brakes 5 8 163 7 21 3 MAINTENANCE 27 7R DGG EUDNH XLG UHPRYH WKH OLG 4 Use on...

Page 33: ...ult in VHYHUH LQMXU Never Start or operate the Go Kart without the clutch DVVHPEO FRYHU LQ SODFH WARNING 2 Remove clutch cover 1 3 Wipe off Centrifugal clutch 2 with a clean rag 4 Lubricate Centrifuga...

Page 34: ...WHQVLRQ VODFN Adjustment 1 Loosen nuts 3 on bottom of engine mounting plate 3 Once the chain is at the correct tension re tighten nut 3 2 1 Lubricating the chain before each ride will help to ensure m...

Page 35: ...res will reduce traction which could result in an DFFLGHQW Never operate this Go Kart with tires that have a tread depth of OHVV WKDQ PP LQ WARNING Minimum tread 4mm 16 in Tire pressure Front tires 14...

Page 36: ...few times This is to coat the inside cylinder head with oil 6 Fill tires with correct air pressure 7 If possible store Go Kart in a shed or garage with a cover to protect from dust dirt and humidity I...

Page 37: ...te Be careful not to allow water WR HQWHU WKH PXI HU RXWOHW DLU OWHU intake brake cables or switches 75 163257 1 1 Turn the Fuel valve 1 to the OFF horizontal position Open the fuel drain screw 2 Allo...

Page 38: ...ug Attach spark plug cap Do not apply throttle while starting engine Take to a service cen ter for repair Take to a service cen ter for diagnostics and repair Engine stalls or runs erratically LU OWHU...

Page 39: ...OEV QP 6mm bolts and nuts LQ OEV QP PP EROWV DQG QXWV IW OEV QP 10 mm bolts and nuts IW OEV 30 40 nm 12 mm bolts and nuts IW OEV 50 60 nm 4 mm screws 22 30 LQ OEV QP 5mm screws LQ OEV QP 6 mm hex bol...

Page 40: ...n Cycle 4 stroke 7RS 6SHHG PSK NP K ENGINE Displacement 98cc Max Power 1 8 kw 3600rpm Max Torque 3 32lb ft 4 5Nm 2500rpm Bore x Stroke 56mm x 40mm Starting Manual Pull Start Spark Plug Type CHDY E6TC...

Page 41: ...center help or when registering your Go Kart Locate the number and list the number below for your reference 9HKLFOH GHQWL FDWLRQ Number VIN 7KH GLJLW 9HKLFOH GHQWL FDWLRQ Number VIN is stamped on the...

Page 42: ...trol system warranty on your engine In California new spark ignited small off road equipment engines must be designed built and equipped to meet the State s stringent anti smog standards Other States...

Page 43: ...e warranty period If any emission related part on your engine is defective the part will be repaired or replaced by Coleman Powersports without charge for diagnosis parts or labor All defective parts...

Page 44: ...aintenance items made in connection with required maintenance service after the item s first scheduled replacement as listed in the maintenance section of the product owner s manual such as spark plug...

Page 45: ...sor Engine control module Fuel regulator Intake manifold Evaporative Fuel tank Fuel hoses Vapor hoses Carbon canister Canister mounting brackets Fuel strainer Fuel cock Fuel pump Fuel hose joint Canis...

Page 46: ...POWERSPORTS 888 405 8725 1775 E University Dr Tempe AZ 85281 www colemanpowersportsusa com www facebook com colemanpowersportusa com www instagram com colemanpowersports_usa...