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9

Leak Check

WARNING

• Perform all leak tests outdoors.
• Extinguish all open flames.
• NEVER leak test when smoking.
• Do not use the heater until all connections have been leak tested and 

do not leak.

■ 

Lift cover while installing

remaining cylinder cover section.

Hose/Regulator

Connection

Regulator/Cylinder

Connection

■ 

Complete installation.

• Make 2-3 oz. of leak check solution (one part liquid dishwashing
detergent and three parts water).
• Apply several drops of solution where hose attaches to regulator.
• Apply several drops of solution where regulator connects to Cylinder.
• Make sure all Patio Heater & Light valves are OFF.
• Turn Cylinder Valve ON.
If bubbles appear at any connection, there is a leak.
• Turn Cylinder Valve OFF.
• If leak is at Hose/Regulator connection: tighten connection and perform
another leak test. If you continue to see bubbles after several attempts,
contact 1-800-835-3278 for assistance.
• If leak is at Regulator/Cylinder Valve connection: disconnect, reconnect,
and perform another leak check. If you continue to see bubbles after sev-
eral attempts, cylinder valve is defective and should be returned to cylin-
der’s place of purchase.
If NO bubbles appear at any connection, the connections are secure.
• Turn Cylinder Valve OFF.
NOTE: Whenever gas connections are loosened or removed, you
must perform a complete leak test.

Mantles

■ 

Remove 2 glass panels.

■ 

Slip mantle onto burners. Align clips in mantle with groove in burner. Be

sure clip points away from electrode.

■ 

Twist clips.

Electrode

Groove

Summary of Contents for 5040-761

Page 1: ...www coleman com IMPORTANT Read this manual carefully before assembling using or servicing this heater Keep this manual for future reference If you have questions about assembly operation servicing or repair of this heater please call Coleman at 1 800 835 3278 or TDD 316 832 8707 In Canada call 1 800 387 6161 1AS 9 96 CSA International Requirement 5 90 U S ...

Page 2: ...n understand and follow the instructions should use or service this heater If you need assistance or heater information such as an instruction manual or labels contact the Coleman Co Inc DANGER General Safety Information If you smell gas 1 Shut off gas to the appliance 2 Extinguish open flame 3 If odor continues immediately call your gas supplier FOR YOUR SAFETY Do not store or use gasoline or oth...

Page 3: ...irth defects or other reproductive harm Assembly Remove all components from package Align 2 Cylinder Cover Pieces Place left piece over right piece as shown Align holes in Post Base with holes in Cylinder Cover Pieces Step 1 3 Req d Hex Nut 12 Req d Acorn Nuts 15 Req d Large Screw 6 Req d Small Screw 3 Req d Reflector Bolt 4 Req d Hex Head Screw 3 Req d Edge Pins 12 Req d Washers 3 Req d Flat Head...

Page 4: ... into base of Center Rear Support Bracket Attach Post Base to Cylinder Cover Pieces loosely with seven Large Screws 7 Required Large Screw 1 Required Large Screw 1 Required Large Screw Assemble three small screws loosely through Cover Pieces into Center Rear Support Bracket Attach one large screw loosely at base of Side Support Bracket Attach a Side Support Bracket loosely with Hex Nut at top Step...

Page 5: ...ighten all hex nuts Step 5 Attach three Support Brackets to Base with three large screws down ward through Support Brackets into the Base Attach one large screw loosely at base of the second Side Support Bracket Attach the second Side Support Bracket loosely with Hex Nut at top 1 Required Large Screw 2 Required Large Screw 3 Required Large Screw 1 Req d Hex Nut Attach Cylinder Cover Pieces to Base...

Page 6: ...clamp and post Gap in Sleeve should be opposite gap in clamp Step 6 Install post onto post base Decal on post should face front of heater see photo on front cover Attach post to post base using four large screws Tighten screws securely Step 7 Step 8 Load cover onto post Slide cover down 4 Required Large Screw Insert table supports into the receptors located in the underside of the table frame NOTE...

Page 7: ...assembly Assemble Reflector Assembly 9 Req d Acorn Nut 3 Req d Brass Reflector Studs Step 15 3 Req d Edge Pins 9 Req d Washers 3 Req d Flat Head Screw 3 Req d Acorn Nut 3 Req d Washers Install edge pins into the lower lip of the reflector panel Edge Pin Place the other end of the Edge Pin into a second panel of the reflector Place upper hole in sec ond piece over upper stud Upper Stud Install the ...

Page 8: ...upplied with the appliance must be used The installation must conform with local codes or in the absence of local codes with National Fuel Gas Code ANSI Z223 1 A dented rusted or damaged propane tank may be hazardous and should be checked by your tank supplier Never use a propane tank with a dam aged valve connection The propane tank must be constructed and marked in accordance with the specificat...

Page 9: ...es appear at any connection there is a leak Turn Cylinder Valve OFF If leak is at Hose Regulator connection tighten connection and perform another leak test If you continue to see bubbles after several attempts contact 1 800 835 3278 for assistance If leak is at Regulator Cylinder Valve connection disconnect reconnect and perform another leak check If you continue to see bubbles after sev eral att...

Page 10: ... 2 feet from top Keep gasoline and other flammable liquids and vapors well away from heater The propane tank must always be stored outdoors in a well ventilated space Never store propane tank in an enclosed area house garage etc If heater is to be stored indoors disconnect the propane tank for outdoor storage CARBON MONOXIDE HAZARD For outdoor use only Never use inside house or other unventilated ...

Page 11: ...uld be closed and a waiting period of at least 5 minutes should pass before attempting to light 4 Rotate Heater Control Knob to ON position Heater burner will light and be visible through screen of heater If Main burner does not light turn off Heater Control Knob and return to Step 1 3 Pilot Light will ignite and be visible through Pilot Viewing Port flame may be difficult to see in broad daylight...

Page 12: ...ing Never use flammable or cor rosive cleaning agents For stainless steel surfaces use a stain less steel cleaner available at most retail stores While cleaning your unit be sure to keep the area around the burner pilot assembly and mantle area dry at all times If the reg ulator is exposed to water in any way do NOT try to use it It must be replaced Air flow must be unobstructed Keep controls burn...

Page 13: ...rn Cylinder valve OFF and replace cylinder Blockage in orifice Clear blockage Control knob is not in ON position Turn control knob to ON Igniter fails Use match to light pilot Obtain new igniter and replace Burner flame is low Gas pressure is low Turn Cylinder valve OFF and replace cylinder Outdoor temperature is less than 40 F Use a full cylinder and tank is less than 1 4 full Supply hose is bent...

Page 14: ...lip Mantle 5040 0801 Hardware Kit Complete 13 5040 4451 Three Panels Painted Pewter 5040 4471 Three Panels Painted Silver Vein 14 5040 4401 Post Painted Pewter 5040 4771 Post Painted Silver Vein 15 5040 1751 Base Assembly with Wheels 16 5040 4831 Post Mount Painted Pewter 5040 4871 Post Mount Painted Silver Vein 17 5040 1251 Post Mount Cover Painted Pewter 5040 1261 Post Mount Cover Painted Silver...

Page 15: ... 5040 1031 Table Assembly Painted Pewter 5040 1071 Table Assembly Painted Silver Vein 2 5040 1032 Table Support Hardware Painted Pewter 5040 0871 Table Support Hardware Painted Silver Vein 3 5040A1033 Clamp Painted Pewter 5040 0171 Clamp Painted Silver Vein 1 2 3 ...

Page 16: ... DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU IMPLIED WARRANTIES Any implied warranties either statutory or otherwise including implied warranties of merchantability and fitness for a particular purpose shall be limited to the duration and terms of the express warranties set forth in this limited warranty ...

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