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Troubleshooting

14

English-14

Symptom

Problem

Solution

Burner will not
light or flame
self-
extinguished.

The fuel pump is shipped
from the factory dry of fuel
or the stove has been in
extended storage.

Read and follow the section titled
“Initial Fueling of Dry Pump”
(see page 8).

Burner will not
light or flame
self-
extinguished.

Fuel bottle empty.

Refill fuel bottle 2/3 full with clean and
fresh Coleman® fuel or unleaded fuel.

Burner will not
light or flame is
low or flame
self-
extinguished.

Little or no pressure in fuel
bottle.

Check connections for leaks and
pump 40 strokes.

Yellow flame.

Excess fuel in burner.

A yellow flame is normal until the
generator warms up. If yellow flame
persists, turn off stove, allow flame to
self-extinguish and the stove to cool.
If necessary, invert stove to remove
excess liquid fuel from the burner.
Follow lighting instructions.

Low heat.

Generator tip plugged.

Turn flame adjuster back and forth
several times to clean generator tip.
Be sure to use only fresh and clean
fuel.

Low heat.

Faulty generator.

Replace with a new generator. This is
a normal periodic maintenance
procedure. The generator life is
dependent on the type of fuel used.
Generator life is extended by using
clean Coleman® fuel.

Persistent small
yellow flame.

Faulty generator.

Replace with a new generator.

Persistent high
yellow flame.

Failure in the fuel delivery
system.

May need to replace pump assembly.
Please contact Consumer Service
(see page 17).

Intermittent
short blue flame
and rapid loss
of pressure.

Failure in the fuel delivery
system.

May need to replace pump assembly.
Please contact Consumer Service
(see page 17).

Yellow smokey
flame.

Spider webs, insects, or
other obstruction in the
burner and air tube.

Remove burner to inspect and clean
the burner and air tube.

Pump does not
pressurize the
liquid fuel
canister.

Pump seals are dry or
worn.

Squirt a few drops of oil in the 

OIL

HOLE

in the pump cap. This will

keep the pump functioning properly
(Fig. 36). If this does not correct the
problem, replace the pump seals or
purchase a new pump assembly.

Intermittent
yellow flame.

Stove has been operated
for an extended period of
time at a low heat setting.

Adjust the flame to a higher setting
with the FLAME ADJUSTER.

Summary of Contents for Exponent Gemini 9780 Series

Page 1: ...cing or repair of these stoves please call Coleman at 1 800 835 3278 or TDD 316 832 8707 In Canada call 1 800 387 6161 U S Pat No 5 370 527 Canada Pat No 2 089 804 and other patents pending Liquid Fuel Stove Instructions for use 2006 The Coleman Company Inc www coleman com CSA B140 9 2 Portable Pressurized Type Liquid Petroleum Fuelled Camp Stoves Gemini Reflector disc and windscreens not shown ...

Page 2: ...ions as they are essential when using any Coleman fuel or liquid fueled equipment CAUTION CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate personal injury or property damage Failure to comply with the precautions and instructions provided with these stoves can result in death serious bodily injury and proper ty loss or damage from hazards of ...

Page 3: ...g soapy water Never use a flame WARNING BURN HAZARD Never leave stove unattended when hot or in use Keep out of reach of children This liquid fuel appliance may be fueled by Coleman Liquid Fuel or unleaded gasoline Never use leaded automotive fuel Do not use Canadian unleaded gasoline Store fuel in a clean properly marked container away from flame including pilot lights other sources of ignition o...

Page 4: ...oleman Fuel is extremely flammable handle with extreme care Fuel vapors are invisible explosive and can be ignited by ignition sources many feet away 2 Always fill outdoors Never open or fill fuel bottle near flame including pilot lights or other ignition sources It is normal for a pressurized fuel bottle to vent a small amount of fuel mist when unscrewing the bottle from the black pump assembly 3...

Page 5: ...ease your water boiling times For best results always use Coleman Filter Funnel Part No 814 515T If necessary unleaded gasoline may be substituted for liquid Coleman fuel Do not use kerosene in this stove HIGH FLAME Yellow Turn off stove Excessive height indicates burner is flooding with fuel see troubleshooting section START UP FLAME Yellow Normal cold start flame will settle to cooking flame in ...

Page 6: ...enclosed areas This stove consumes air oxygen Do not use in unventilated or enclosed areas to avoid endangering your life NOTE The reflector disc and windscreens are not illustrated in the set up instructions This is so the features of the stove may be clearly visible and identified Read about the reflector disc and windscreens in Sections 1 and 12 NOTE VERIFY THAT THIS PLASTIC TUBE IS BELOW THE S...

Page 7: ...ottle is at the proper level Fig 8 Make sure FUEL VALVE is fully OFF Fig 10 Check O ring for damage and carefully insert black pump assembly into fuel bottle and hand tighten Fig 11 Replace FUEL CAP on fuel container Tighten firmly Move fuel container away from stove WIPE UP ANY SPILLED FUEL AND DISPOSE OF IN A SAFE PLACE FIG 8 FIG 9 FIG 10 FIG 11 Unfold stove legs to stops and place on reflector ...

Page 8: ... Make sure all FUEL VALVES are fully OFF Fig 12 13 and 14 FIG 12 FIG 13 FIG 14 FIG 15 Connect hose to threaded fitting on fuel bottle making sure the bottle is lying on its side with the fuel valve up Hand tighten the connection Fig 15 ...

Page 9: ...d fuel Proceed to Step 7 Initial Fueling of Dry Pump 6 Make sure all FUEL VALVES are fully OFF Fig 16 FIG 16 OFF OFF OFF FIG 17 FIG 18 Turn both flame adjusters to High Light Fig 17 and 18 FIG 19 FIG 20 ON ON OPEN FIG 21 1 2 TURN FOR FIVE SECONDS English 8 Note For proper lighting perform Step 6 ONLY for the first time use out of the box or when pump is dry for example after extended storage This ...

Page 10: ...rners are fully OFF Fig 24 Open the FUEL VALVE on the fuel bottle to OPEN Fig 24 CHECK FOR LEAKS in one or more ways Look for a fuel mist or a wet appearance of fuel on surfaces Listen for hiss of escaping gas Smell for fuel odor Never use a flame Do not use if leaking English 9 CHECK FOR LEAKS OFF OFF OPEN FIG 24 Liquid Fuel Canister To Pump 7 Make sure FUEL VALVE is fully OFF Fig 22 Place thumb ...

Page 11: ...ld lighted match at burner and then open fuel valve Fig 28 CAUTION If stove burns with a high yellow flame or if liquid fuel appears in the burner immediately turn FUEL VALVE OFF Allow stove to cool Carefully review the troubleshooting section before relighting stove After 60 seconds pump an additional 30 strokes Flame may be adjusted to desired heat with FLAME ADJUSTER Periodically turn flame adj...

Page 12: ...rner and then open the second fuel valve Fig 32 CAUTION If stove burns with a high yellow flame or if liquid fuel appears in the burner immediately turn FUEL VALVE OFF Allow stove to cool Carefully review the troubleshooting section before relighting stove After 60 seconds pump an additional 40 strokes Flame may be adjusted to desired heat with FLAME ADJUSTER Turn flame adjuster back and forth sev...

Page 13: ...guished Flame will linger on burners for 1 2 minutes after fuel valves are OFF WARNING Always turn fuel valves off before removing hose Never remove hose from bottle near ignition sources while stove is lit or hot to touch FIG 33 OFF OFF OFF Using the Reflector Disc and Windscreens 12 Always place the stove on the reflector disc during setup and use To improve stove performance in windy conditions...

Page 14: ...ean with soft cloth and mild dish detergent Do not use abrasives To Store 13 Make sure stove is cool Move stove away from flame including pilot lights and other ignition sources Disconnect the fuel hose at the threaded fitting attached to the fuel bottle If some liquid fuel remains in the fuel hose drain the excess fuel before placing the stove in your backpack or storage container Replace the pro...

Page 15: ...l Low heat Faulty generator Replace with a new generator This is a normal periodic maintenance procedure The generator life is dependent on the type of fuel used Generator life is extended by using clean Coleman fuel Persistent small yellow flame Faulty generator Replace with a new generator Persistent high yellow flame Failure in the fuel delivery system May need to replace pump assembly Please c...

Page 16: ...nance Kit includes one item on the next page 4 9770 5611 Service Parts Kit includes several items on the next page 5 9780 5081 Fuel Bottle Assembly 22 fl oz capacity 4 English 15 3 3 4 4 4 2 1 4 5 O Ring O Ring 4 O Ring O Ring This Stove Maintenance Kit includes only one generator Purchase two Stove Maintenance Kits to service both burners ...

Page 17: ... 9780 5091 Leg Center 8 9780 5221 Leg Assembly Right Set 9 9780 5351 Valve and Hose Assembly 10 9780 5231 Valve Assembly Right 11 9780 5331 Valve Assembly Left 12 9780 5321 Leg Assembly Left Set 13 9780 1201 Windscreens and Reflector 6 English 16 8 7 3 10 11 12 4 4 O Ring O Ring 4 O Ring 4 O Ring 9 13 ...

Page 18: ...iption of the problem Include a copy of the original sales receipt Carefully package the product and send either by courier or insured mail with shipping and insurance prepaid to For products purchased in the United States The Coleman Company Inc 3600 North Hydraulic Wichita KS 67219 For products purchased in Canada Sunbeam Corporation Canada Limited DBA Jarden Consumer Solutions 5975 Falbourne St...

Page 19: ...Notes ...

Page 20: ...mpany Inc All rights reserved Coleman Exponent and are registered trademarks and Gemini is a trademark of The Coleman Company Inc 2006 The Coleman Company Inc Tous droits réservés Coleman Exponent et sont des marques déposées alors que Gemini est une marque de commerce de The Coleman Company Inc 2006 The Coleman Company Inc Todos los derechos reservados Coleman Exponent y son marcas registradas y ...

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