Coleman POWERSPORTS AT125-B, Manual

Page 1: ...AVE AN UNDERSTANDING OF ALL THE INSTRUCTIONS FOR PROPER ASSEMBLY AND SAFE OPERATION AS WELL AS THE INSTRUCTIONS CONCERNING THE ENGINE AND ALL OTHER PORTIONS OF VEHICLE POWERSPORTS AT125 B ATV This is...

Page 2: ...IDE INSPECTION 15 5 OPERATION WARNINGS 16 6 V I N 32 7 CONTROL AND PARTS FUNCTIONS 33 8 STARTING THE ENGINE 43 9 VEHICLE BREAK IN PERIOD 44 10 RIDING GEAR 45 11 CARRYING LOADS 46 12 RIDING 48 13 BATTE...

Page 3: ...sed from Coleman Powersports or from an authorized Coleman Powersports Retailer 2 This warranty does not apply to any vehicle which is used in competition or used in a manner not consistent with the n...

Page 4: ...es 7 Damage or failures due to abuse neglect or misuse of the product Limitations of this Warranty This warranty does not cover and Coleman Powersports disclaims any responsibility for 1 Loss of time...

Page 5: ...supplied with this product will help your ATV Make sure that you understand and follow all Warnings and Instructions in this material If you did not receive any of the material listed above please cal...

Page 6: ...ing routine maneuvers such as turning and driving on hills or over obstacles For your safety understand and follow all the warnings contained in this Operator s Guide and on the labels on your vehicle...

Page 7: ...training course All operators should receive training from a certified instructor FOR MORE INFORMATION ABOUT ATV SAFETY contact your dealer Coleman Powersports 888 405 8725 or call SVIA 1 800 887 288...

Page 8: ...iffer in skills physical abilities and judgement Some children may not be able to operate an ATV safely No one under age 16 should operate an ATV without adult supervision at all times Never allow con...

Page 9: ...ons and your experience Never attempt wheelies jumps or other stunts Always inspect your ATV each time you use it to make sure it is in safe operating condition always follow the inspection and mainte...

Page 10: ...phill Turn the ATV around and remount following the procedure described in this manual Always check for obstacles before operating in a new area Never attempt to operate over large obstacles such as l...

Page 11: ...ANDING WARNINGS ATTENTION THIS VEHICLE IS NOT A TOY READ AND UNDERSTAND WARNINGS AND OWNER S MANUAL BEFORE OPERATION KNOW YOUR VEHICLE BEFORE YOU BEGIN RIDING Read this manual thoroughly referring to...

Page 12: ...e following messages This is the safety alert symbol When you see this symbol on your machine or in this manual be alert to the potential for personal injury Your safety is involved WARNING Indicates...

Page 13: ...NOTE Warning decals have been placed on the vehicle for your protection Read and follow the instructions on each decal carefully In the event any decal becomes illegible or comes off contact your deal...

Page 14: ...12 1 General Warning Label...

Page 15: ...13 2 Age Recommendation Warning Label for AT125 B 3 Combined Tire Pressure and Overloading Warning Label for AT125 B...

Page 16: ...14 4 Passenger Warning Label 5 Certification Label...

Page 17: ...eck operation adjustment and fluid level includes auxiliary brake 4 Throttle check for free operation and closing 5 Headlight Taillight Brakelight check operation of all indicator lights and switches...

Page 18: ...For more information about the training course contact an authorized ATV dealer WARNING POTENTIAL HAZARD Operating this ATV without wearing an approved helmet eye protection and protective clothing W...

Page 19: ...Carrying a passenger on this ATV WHAT CAN HAPPEN Greatly reduces your ability to balance and control this ATV Could cause an accident resulting in harm to you and or your passenger HOW TO AVOID THE HA...

Page 20: ...surfaces including sidewalks paths parking lots and driveways WHAT CAN HAPPEN Paved surfaces may seriously affect the handling and control of the ATV and may cause the vehicle to go out of control HOW...

Page 21: ...uld result in an accident HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV WARNING POTENTIAL HAZARD Operating this ATV at excessive speeds WHAT CAN HAPPEN Increa...

Page 22: ...NG POTENTIAL HAZARD Attempting wheelies jumps and other stunts WHAT CAN HAPPEN Increases the chance of an accident including an overturn HOW TO AVOID THE HAZARD Never attempt stunts such as wheelies o...

Page 23: ...ed in the Owner s Manual WARNING POTENTIAL HAZARD Removing hands from the handlebars or feet from the footrests during operation WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability...

Page 24: ...AN HAPPEN You can come upon hidden rocks bumps or holes without enough time to react Could result in the ATV overturning or going out of control HOW TO AVOID THE HAZARD Go slowly and be extra careful...

Page 25: ...ially cautious on these kinds of terrain WARNING POTENTIAL HAZARD Climbing hills improperly WHAT CAN HAPPEN Could cause loss of control or cause ATV to overturn HOW TO AVOID THE HAZARD Always follow p...

Page 26: ...ed in the Owner s Manual WARNING POTENTIAL HAZARD Operating on excessively steep hills WHAT CAN HAPPEN The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hil...

Page 27: ...the vehicle to lean sharply to one side Go straight down the hill when possible WARNING POTENTIAL HAZARD Improperly crossing hills or turning on hills WHAT CAN HAPPEN Could cause loss of control or c...

Page 28: ...ill Apply the brakes Lock parking brake after you are stopped If the ATV begins rolling backwards Keep weight uphill never apply engine power Never apply the rear brake while rolling backwards Apply t...

Page 29: ...tacles Use extreme caution when riding over large obstacles such as large rocks or fallen trees WARNING POTENTIAL HAZARD Skidding or sliding WHAT CAN HAPPEN You may lose control of the ATV You may als...

Page 30: ...t avoid water go slowly balance your weight carefully avoiding sudden turns or stops and do not make sudden throttle changes Remember that wet brakes may have reduced stopping ability Test your brakes...

Page 31: ...r tire pressure as described in the Owner s Manual WARNING POTENTIAL HAZARD Operating this ATV with improper modifications WHAT CAN HAPPEN Improper installation of accessories or modification of this...

Page 32: ...or pulling a trailer Allow a greater distance for braking Always follow the instructions in the Owner s Manual for carrying cargo or pulling a trailer WARNING POTENTIAL HAZARD Riding on frozen lakes...

Page 33: ...r possible damage WARNING Safe operation of this ride active vehicle requires good judgment and physical skills Persons with cognitive or physical disabilities who operate this vehicle have an increas...

Page 34: ...a safe place Your key can be duplicated only by obtaining a key blank and having it cut by mating it with your existing The vehicle frame and engine serial numbers are important for model identificati...

Page 35: ...2 Emergency shut down switch Emergency shut down switch are pulled out ATV will automatically shut down and the electric switch can t start the engine 3 Engine stop switch when the switch is closed t...

Page 36: ...as fog rain and darkness Switches The light switch is located on the left hand handlebar In addition to turning the lights on and off it also switches the lights from to Lo on models equipped with Hi...

Page 37: ...riding and cause an accident Always check the lever for free movement and return before starting the engine and occasionally during riding Throttle Lever Engine speed and vehicle movement are control...

Page 38: ...is mounted behind the right brake pedal operated by the right foot Fluid level should be maintained within the range limit mark CAUTION Once a bottle of brake fluid is opened use what is necessary and...

Page 39: ...and repairing WARNING Never operate the ATV with a spongy feeling brake lever Operating the ATV with a spongy brake lever can result in loss of braking Loss of braking could cause an accident The brak...

Page 40: ...tant Safeguards The parking brake may relax when left on for a long period of time This could cause an accident Do not leave the vehicle on a hill relying on the parking brake for more than five minut...

Page 41: ...tain the correct adjustment of the gear shift rod has an important role in maintaining the performance of the transmission system Should you experience any shifting problem see your dealer WARNING POT...

Page 42: ...e is stored Do not overfill the tank Do not fill the tank neck If you get gasoline on your skin or clothing immediately wash it off with soap and water and change clothing Never start the engine or le...

Page 43: ...eaded gasoline The fuel valve is installed under the left side of the middle plate OFF For vehicle storage and whenever transporting ON For normal operation Fuel filter The filter fuel filter is locat...

Page 44: ...tick 1 and wipe dry with a clean cloth 4 Put dipstick into the oil tank don t screw in it remove it and read the oil level 5 Remove dipstick and check to see that the oil level is between the full and...

Page 45: ...the fuel tank valve to ON 3 Sit on the vehicle 4 Have the engine emergency stop switch lanyard in place 5 Insert the key into the ignition switch and turn to the ON position depress the brake lever an...

Page 46: ...an build up and cause damage to close fitted engine parts Please set a limit to half throttle during the break in periods 1 Adjuster 2 Locknut 1 Fill the fuel tank 2 Check the oil reservoir level indi...

Page 47: ...ve gear for safe riding A helmet can prevent a severe head injury Use only DOT and or Snell certified helmets 2 Eye Protection A pair of goggles or a helmet face shield offers the best protection for...

Page 48: ...r exceed the weights specified in your Owner s Manual Improper loading of the front rack can obstruct the headlight beam reducing night visibility Do not obstruct the headlight beam with cargo WARNING...

Page 49: ...n the racks the weight of the loads must be reduced to maintain stable operating conditions LOADS MUST BE CARRIED AS LOW ON THE RACKS AS POSSIBLE Carrying loads high on the racks raises the center of...

Page 50: ...on footrests and both hands on the handlebars 2 After starting the engine and allowing it to warm up shift the transmission into gear 3 Check your surroundings and determine your path of travel 4 Rele...

Page 51: ...than the inside wheels when turning and the inside tire must slip traction slightly To turn steer in the direction of the turn leaning your weight on the outer footrest This technique alters the balan...

Page 52: ...quick sharp turns which can cause skids 3 Correct a skid by turning the handlebars in the direction of the skid and shifting your body weight forward 4 Never apply brakes during a skid Complete loss...

Page 53: ...f the ATV could occur causing severe injury or death Whenever traveling uphill always travel straight uphill and 1 Avoid steep hills 15 maximum 2 Keep both feet on the footrests 3 Transfer your weight...

Page 54: ...ur upper body weight toward the hill while keeping your feet on the footrests 3 Steer slightly into the hill to maintain vehicle directions If the vehicle begins to tip quickly turn the front wheel do...

Page 55: ...ectly downhill 2 Transfer your weight to the rear of the vehicle 3 Slow down 4 Apply the brakes slightly to aid in slowing warning Do not travel at excessive speeds It is dangerous and can cause loss...

Page 56: ...full left while facing front of ATV 5 While holding the service brake release parking brake lock and slowly allow the ATV to roll around to your right until the ATV is pointing across the hill or sli...

Page 57: ...slowly avoiding rocks and obstacles if possible 4 After crossing dry the brakes by applying light pressure to the lever until braking action is normal CAUTION Never operating the ATV through deep or f...

Page 58: ...ry least to water depth not more than 8 in 200 mm Turn the fuel valve to OFF Remove the spark plug Loosen the carburetor drain screw 1 Turn the engine over several times with the electric start Dry th...

Page 59: ...Stay on the right side of the trail if possible and be constantly alert for hazards such as logs rocks and low hanging branches WARNING Not all obstacles are visible Travel with caution on trails Seve...

Page 60: ...owly 3 When in reverse apply the brakes lightly for stopping 4 Avoid turning at sharp angles in reverse 5 Never open the throttle suddenly while backing NOTE This ATV is equipped with a reverse speed...

Page 61: ...ansmission in gear 3 Set the parking brake 4 Shut off fuel supply 5 Avoid parking on an incline If it is necessary to park on an incline always block the rear wheels on the downhill side as shown abov...

Page 62: ...low with milk of magnesia beaten egg or vegetable oil Call physician immediately Eyes Flush with water for 15minutes and get prompt medical attention Batteries produce explosive gases Keep sparks flam...

Page 63: ...ARNING To avoid the possibility of explosion always connect battery cables in the order specified Red positive cable first black negative cable last An exploding battery can cause serious injury or de...

Page 64: ...d stored in a cool dry place Before reusing take the battery to your dealer for testing and recharging When installing a new battery make certain it is fully charged prior to it is initial use Using a...

Page 65: ...rk Arrester The exhaust pipe must be periodically purged of accumulated carbon as follows 1 Remove the arrestor screw located on the bottom of the muffler pull out the arrestor the mesh 2 Clean the ar...

Page 66: ...chart on the following pages Maintenance intervals are based upon average riding conditions and an average vehicle speed of approximately 10 miles per hour Vehicles subjected to severe use such as ope...

Page 67: ...ottle cable I I I Fuel line I I I Brakes I I I Tires Inspect every month Drive Chain Clean lubricate and inspect each time the ATV is ridden Suspension I Steering I I I Chassis bolts and nuts T T T Fl...

Page 68: ...ith grease gun Every3monthsor50hours 4 Steering Post Bushings Grease Locate fitting on pivot shaft and grease with grease gun Every3monthsor50hours 5 Front Wheel Bearings Grease Inspect and replace be...

Page 69: ...use such as wet or dusty conditions Grease Light weight lithium soap grease Grease M molybdenum disulfide MoS2 grease water resistant When suspension action becomes stiff or after washing Hours are b...

Page 70: ...ce Record Use the following chart to record periodic maintenance work Maintenance Interval Performed Servicing Date Servicing Dealer or Person Remark Initial 1 month 2 month 3 month 4 month 5 month 6...

Page 71: ...Your ATV has handlebars which can be adjusted for your personal fit 1 Remove the handlebar cover 2 Loosen the four bolts 3 Adjust handlebar to desired height Be sure handlebars do not hit gas tank or...

Page 72: ...Nm M10X1 25 26 ft lbs 35 Nm NOTE All nuts that have a cotter pin installed must be serviced by an authorized Dealer Front Wheel Hub Tightening Front wheel bearing tightness and spindle nut retention a...

Page 73: ...Adjustment The rear shock absorber spring is adjusted by rotating the adjuster in the direction required to increase or decrease spring tension Some models are not adjustable shock absorbers Rear Spr...

Page 74: ...ttempt to adjust the tie rod for toe alignment Severe injury or death can result from improper adjustment Contact your dealer He She has the training and tools to make these adjustments Toe Alignment...

Page 75: ...they need checking depends upon the type of driving that has been done Keep fluid level in the master cylinder reservoirs as described see 7 Control and parts functions Normal functioning of the diaph...

Page 76: ...rmal functioning of the diaphragm is to extend into the reservoir as fluid lever drops If the fluid lever is low and the diaphragm is not extended a leak is indicated and the diaphragm should be repla...

Page 77: ...idle RPM is reached Turning the screw in clockwise will raise RPM Turning the screw out counterclockwise will lower RPM 4 The standard idle RPM is 1500 10 Throttle Cable Free Play Adjustment Throttle...

Page 78: ...e Spark plug gap Out of specification Adjust gap Spark Plug Removal and Replacement WARNING Never attempt to remove a spark plug while the engine is warm The exhaust system or engine could burn you ca...

Page 79: ...ow 10 F 12 AND RIDING BETWEEN 10 F 12 AND 30 F 0 when most trips are slow speed and less than 5 mph 8 km h Be sure to change the oil filter whenever changing oil CAUTION Oil may be hot Do not allow ho...

Page 80: ...roper tire inflation may affect ATV maneuverability Do not use improper tires The use of non standard size or type tires may affect ATV handling Make certain the wheels are installed properly If wheel...

Page 81: ...toward rotation 2 Attach the wheel nuts and finger tighten them 3 Lower the vehicle to the ground 4 Securely tighten the wheel nuts according to the chart found in 15 MAINTENANCE Wheel Nut Torque Tir...

Page 82: ...e while headlight is hot Serious burns may result Do not touch a halogen lamp with bare fingers Oil from your skin leaves a residue causing a hot spot which will shorten the life of the lamp Lamp Repl...

Page 83: ...a pail of mild soap and water Use a professional type washing mitten cleaning the upper body first and lower parts last Rinse with water frequently and dry with a chamois to prevent water spots NOTE...

Page 84: ...required if fluid looks dark or contaminated Fog the Engine Spray light oil into the cylinder through the spark plug hole Check and Lubricate Cables Grease Inspect all cables and lubricate Battery Mai...

Page 85: ...n off the engine and remove the key 2 Turn the fuel valve to off 3 Be certain the fuel cap oil cap and seat are installed correctly 4 Always tie the frame of the ATV to the transporting until securely...

Page 86: ...starting the engine See 8 STARTING THE ENGINE and check the fuel air ignition compression system Main key switch left on while parked When stopping the engine turn off the main switch key off at once...

Page 87: ...er STARTING FAILURE HARD STARTING FUEL SYSTEM Fuel tank Empty Clogged fuel tank breather hole Deteriorated old fuel or fuel containing water or foreign material Carburetor Air cleaner Deteriorated old...

Page 88: ...zed piston ring Seized or damaged piston IGNITION SYSTEM Battery Ignition system Improperly charged battery Faulty igniter unit Faulty battery Faulty pick up coil Fuse Broken magneto Burnt out imprope...

Page 89: ...MEDIUM AND HIGH SPEED PERFORMANCE Carburetor Air cleaner Improperly adjusted fuel level Clogged air cleaner element Clogged main nozzle Clogged or loose pilot jet POOR SPEED PERFORMANCE Ignition syste...

Page 90: ...HEATING Ignition system Improperly spark plug gap Improper spark plug heat rang Faulty ignitor unit Fuel system Improper carburetor setting Improper fuel level adjustment Clogged air cleaner element...

Page 91: ...r Tire 16X8 7 Tire Pressure front 4 PSI 28kPa Tire Pressure rear 4 PSI 28kPa Service Brake Front Brake Hydraulic Disc Rear Brake Parking Brake All Wheel Hydraulic Lock Electrical Battery 12V 5AH Front...

Page 92: ...90 AT125 B Wire Diagram...