Collamat Etiprint Inline, Operating Instructions Manual

Page 1: ...Content Operating Instructions Etiprint Inline Dok ID BA EN 01314 V 02 Release 09 2007 These Operating Instructions are to be read before commissioning and before undertaking any work with the machine...

Page 2: ...mattstrasse 34 4153 Reinach BL Schweiz Tel 41 0 61 756 28 28 Fax 41 0 61 756 29 29 E Mail info collamat ch Internet www collamat ch Realized by alphatecTechnische Dokumentationen Basler Str 1 79639 Gr...

Page 3: ...2 2 5 Work safety and special hazards 13 2 6 Conduct in dangerous situations or accidents 17 2 7 Safety equipment 17 2 8 Securing against re starting 18 3 Technical data 19 3 1 Dimensions of the Etipr...

Page 4: ...intenance work 47 9 1 Safety 47 9 2 Re starting after fault rectification 49 9 3 Malfunction table 50 9 4 Performing maintenance and repair work 51 9 4 1 Positioning the pressure roller 51 9 4 2 Adjus...

Page 5: ...e carefully read through before commencing all work They are a component part of the product and must be kept in immediate proximity to the equipment for access by personnel at any time When transferr...

Page 6: ...icates a situation of immediate danger which could lead to serious injury or death if not avoided WARNING indicates a potentially dangerous situation which could lead to serious injury or death if not...

Page 7: ...ntee The manufacturer guarantees the functional capability of the applied technology and the stated performance parameters The period of guarantee commences from the moment of delivery of the equipmen...

Page 8: ...tee provisions The guarantee provisions can be found as a separate document in the sales documentation 1 7 Customer service Our customer service is available for technical information Information on t...

Page 9: ...on of adhesive labels The equipment is fully automatic The working area of the equipment is to be guarded against unauthorised access WARNING Danger arising from non intended use Any use beyond that f...

Page 10: ...tructions for operation of the equipment at the site of deployment regularly checks during the entire period of deployment of the equipment that the Operating Instructions compiled by it correspond to...

Page 11: ...d to recognise potential hazards independently Electricians are those who by reason of their expert training experience and knowledge of the relevant standards and provisions are suitably placed to pe...

Page 12: ...ore all work and worn during the work It is imperative to note in addition the signs fitted in the working area indicating personal protective gear To be worn in principle To be worn in principle with...

Page 13: ...danger from electrical current identifies potentially fatal situations due to electrical current Failure to observe the safety sign can result in death or serious injury The work to be carried out may...

Page 14: ...ed out by qualified electricians Before all work ensure that electrical plant is dead Check voltage free state Before regular maintenance cleaning and repair work switch off the power supply and secur...

Page 15: ...re entering the hazardous area Switch off power supply and secure against re starting Wait until all running on components have come fully to rest Wait for automatic run down and or unloading of resid...

Page 16: ...ng up and when carrying out maintenance work or fault rectification Dirt and objects left lying around CAUTION Stumbling hazard from dirt and lying objects Dirt and objects left lying around can be sl...

Page 17: ...octor and or fire brigade Clear the access ways for rescue vehicles 2 7 Safety equipment WARNING Deadly danger from non functioning safety equipment Safety equipment provides for the highest level of...

Page 18: ...he lock may only be removed by after it has been ensured that no persons are present in the danger zone Fig 2 safety notice 1 Securing against re starting 1 Switch off power supply 2 Where possible se...

Page 19: ...ical data 3 1 Dimensions of the Etiprint and monitor Fig 4 Epiprint dimensions 1 Printer make of printer can vary customer specific 2 Standard applicator applicator can vary according to deployment Fi...

Page 20: ...sed air service unit optional 6 bar Quality class to ISO 8573 1 Class 5 Dry air non lubricated Operating conditions Designation Value Unit Temperature range 5 40 C Temperature change max 10 C h Storag...

Page 21: ...sing speed 3 40 50 m min 3 6 Label roll dimensions Designation Value Unit Backing band roll x width max 350 x 170 mm Backing band roll centre size min 40 mm Label width 160 mm 3 7 Mounting Designation...

Page 22: ...ly overview 1 Applicator variable 2 Loop hanger 3 Base plate 4 Printer make can vary 5 Draw mechanism 6 Unwinding hanger 7 Unwinder 8 Printer mode switch 9 Rewinder 10 Adjusting wheel unwinding hanger...

Page 23: ...e labels are unwound by a passive roller which allows various outside and inside diameters to be used The printed labels are drawn forward over a loop hanger to the peel off side and applied The empty...

Page 24: ...the error has been rectified and the hanger returns to its initial position this can be confirmed with ENTER and the dispenser restarted with RUN See also the Collamat 8600 9100 monitor operating inst...

Page 25: ...nts when arranging the slings CAUTION Damage due to improper transporting Improper transporting can cause considerable damage Therefore When offloading the packages and transporting within the works a...

Page 26: ...im as soon as it is recognised Claims for damages can only be validated within the applicable time limit 5 4 Transport Transporting the Etiprint which is mounted on a plate must be done with a fork li...

Page 27: ...materials and in many cases can be used again or sensibly prepared and recycled Therefore Dispose of the packaging material in an environment friendly manner Observe the locally applicable disposal re...

Page 28: ...tion ensure that the arrangement and seating of the components is correct all fastening elements are correctly assembled torque settings for screws are adhered to Before switching on make sure that al...

Page 29: ...y switched on again This constitutes a deadly hazard for persons within the danger zone Therefore Prior to commencing work switch off all electrical power supplies and secure against re starting 6 2 P...

Page 30: ...eed adequate lighting is available all machine components are easily accessible and that adequate working space is provided for maintenance and the rectification of faults The installed position is to...

Page 31: ...an cause serious personal injury Therefore The equipment may not be operated without appropriate safety equipment which prevents access to the working machinery The safety equipment must fulfil the fo...

Page 32: ...roduct sensors and speed detection are connected at the interface in accordance with the Collamat 8600 Technical Handbook The terminals for these signals are to be found on thee interface under the Et...

Page 33: ...y them WARNING Injury hazard from improper operation Inexpert operation can lead to serious personal injury or damage to property Therefore Operation may only be carried out by adequately qualified pe...

Page 34: ...owing settings must be made Height setting of the Etiprint Threading the label strip Print mode Inclination of the dispensing applicator The dispensing applicator press on roller Label sensing Collama...

Page 35: ...labels from this part of the strip Then open the pressure roller by rotating the knob 1 Lay the backing paper protective paper around the peeling ledge and thread it through as per the threading sche...

Page 36: ...e it is not possible to print different data as the label last entered is always printed NUMERATOR mode This mode allows variable data to be printed on the labels In this mode the number of labels to...

Page 37: ...r labels independently If numerating is executed by other external software each label is sent to the printer singly In the case of large numbers of labels this can lead to a strain on the computer Se...

Page 38: ...he applicator inclination is so great that the two paper strips between the two guide rollers rub against each other then the returning backing paper should be threaded under the second guide roller S...

Page 39: ...e label is approx 0 1mm To set this clearance the clamping screw 1 must be loosened Then a peeled off label is stuck on to the label lying on the backing paper This sandwich is now drawn under the lab...

Page 40: ...tection is started with ENTER or aborted with ESC After detection the value found is displayed If the sensing cannot be calibrated on the backing paper an error message is displayed When specifying th...

Page 41: ...0 9100 handbook monitor operating instructions The dispensing speed is set via the menu option Programming Speed The dispensing speed lies between 3 40 50 m min draw mechanism motor The printer speed...

Page 42: ...e is set greater than the product spacing not all products will be labelled Dispensing single labels Single labels can also be dispensed via the monitor without triggering the product sensing This fun...

Page 43: ...und or on top of each other are a source of accidents If components have been replaced Note correct fitting of spare parts Replace all fixing elements properly Adhere to torque settings for screws Bef...

Page 44: ...ork clothing Protective gloves Safety shoes Safety glasses Securing against re starting DANGER Deadly danger from disallowed re starting The danger exists during maintenance work that the power supply...

Page 45: ...dress page 2 In addition to these Operating Instructions the operating instructions for the built in components to be found in the Appendix also apply The information contained therein in particular t...

Page 46: ...work check that all previously opened covers and safety equipment are properly closed again and fully functional CAUTION Damage to equipment possible through improper cleaning Aggressive cleaning age...

Page 47: ...nly be carried out by adequately qualified and instructed personnel Ensure ample working space prior to commencing the work Have regard for order and cleanliness at the installation site Loose parts a...

Page 48: ...ly be carried out by specially trained personnel or exclusively by the manufacturer This will be indicated separately in the description of the individual malfunctions Work on the electrical plant may...

Page 49: ...ns The following apply in principle 1 In the case of a malfunction which presents a direct danger to persons or property actuate the Emergency Stop immediately 2 Switch off all energy supplies and sec...

Page 50: ...r monitor Check settings Operator Printer not switched on Switch the operating switch on the printer to ON Check label supply and load new label roll if necessary No labels Check the loop hanger setti...

Page 51: ...appendix for spare parts Safety DANGER Deadly danger from disallowed re starting The danger exists while working on the equipment that the power supply may be inadvertently switched on again This cons...

Page 52: ...adjustment is necessary proceed as follows NOTE Before removing the winding mandrel any backing material present must be removed Procedure Remove the winding mandrel 1 after undoing the screw 2 Rotat...

Page 53: ...ot greater than required by the hanger to return itself To adjust push in the rotating knob 1 and set it to the appropriate spring tension The hanger should be held firmly while adjusting the spring t...

Page 54: ...ssure roller this should sit centrally on the backing paper Procedure Remove the cover on the reverse side Carefully undo the front plate 6 and remove it Loosen rotary knob 7 and pull it off On the re...

Page 55: ...er axle Pull the draw roller 3 from the roller bearing flange 2 and the drive shaft 4 Be careful not to damage the key 6 Refitting the draw unit roller is carried out in reverse order CAUTION When ref...

Page 56: ...op printing This switch stops the label printing with the display message End of labels This switch is a safety switch which prevents the labels being torn from the printer If this error occurs the ER...

Page 57: ...mirror 1 Applicator lever 2 Dispenser bar 3 Mirror 4 Optical label sensing 5 Press on roller 6 Guide shaft 7 Pull off ledge 8 Screws 9 4 8 Replacing the pull off ledge If the pull off ledge is damage...

Page 58: ...othed belt 2 The tensioning screw 3 for adjusting the belt tension is slackened with a Torx screw driver The belt tensioner is now displaced until the toothed belt runs stretched over the toothed whee...

Page 59: ...the toothed wheels and replaced When refitting it must be noted that the toothed belt 2 is lying correctly on the motor drive cog 3 and runs centrally between the toothed cog flanges The toothed belt...

Page 60: ...ce the cable ties after refitting The motor guard 5 is removed by undoing the fixing screws 3 Then the motor can be removed by undoing the fixing screws 4 and replaced Refit in reverse order The motor...

Page 61: ...to be disposed of in an environment friendly manner Before decommissioning and disposal of the Etiprint Inline it must be completely disconnected from the electrical and pneumatic mains Dismantling th...

Page 62: ...Statement of Conformity B Replacement parts Wear parts C Electric circuit drawing with SATO printer D Electric circuit drawing with ZEBRA printer Component Operating Instructions E Collamat 8600 9100...

Page 63: ...13 Hazards 13 I Installation 28 Instruction 11 Intended use 9 L Liability 7 M Machinery guidelines 67 Maintenance 43 Maintenance plan 45 Malfunction table 50 Malfunctions 47 Manufacturer s declaratio...

Page 64: ...Securing main switch 18 Sharp paper edges 16 Signs 16 Spare parts 8 Specialist personnel 11 Stability 30 Starting up 42 Storage 25 27 Switching off 42 Symbols in the instructions 6 Packaging 25 T Tech...

Page 65: ...Etiprint Inline Manufacturer s declaration Register A Manufacturer s declaration...

Page 66: ...Etiprint Inline Manufacturer s declaration 66...

Page 67: ...andards in particular are EN ISO 12100 1 Safety of machinery Basic concepts general principles for design Part 1 Basic terminology methodology EN ISO 12100 2 Safety of machinery Basic concepts general...

Page 68: ...Etiprint Inline Manufacturer s declaration 68...

Page 69: ...Etiprint Inline Replacement parts Wear parts Register B Replacement parts Wear parts...

Page 70: ...Etiprint Inline Replacement parts Wear parts 70...

Page 71: ...s filter print R 7 5216 4033 Interface C8600 R 8 7408 0000 00 Transformer R 9 5216 4155 Carrier bracket set R 10 7402 0000 Motor socket R 11 5216 0755 Earth cable set R 12 5216 4166 Wiring loom motor...

Page 72: ...0168 Toothed belt wheel W 17 5215 0176 Clutch plate W 18 5215 0184 Toothed belt wheel motor Z 17 R 19 5215 0192 Belt tensioning roller R 21 5215 8111 01 Holder counter roller 160 R 22 5215 8122 01 Sha...

Page 73: ...g dowel pin 4x16 R 116 NS283015Z Snap ring INA D050 R 122 NS300007U Woodruff key 4x4x14 R 123 NS295007Z Retaining ring D 12 R 124 NS122035Z Hex head screw M5x6 R 125 NS291501Z Tab washer M5 R 132 NS16...

Page 74: ...Etiprint Inline Replacement parts Wear parts 74 Draw mechanism spare parts cont...

Page 75: ...Spring cup R 27 5208 3092 Adjusting wheel R 28 5215 0970 Spring fastening flange R 29 29 5829 1402 5829 1410 Torsion spring right Torsion spring left R 31 5215 2160 R disc 350 adjustable R 32 5215 224...

Page 76: ...8 5216 1638 Driving flange R 9 NS04 5015B C sunk screw M4x8 R 10 NS04 1049B C sunk screw M4x5 R 11 5842 0435 Needle roller bush HK 1010 R 12 5216 1735 Stop ring R 13 NS29 0504Z Washer M5 R 14 5850 05...

Page 77: ...Etiprint Inline Electric circuit drawing with printer type SATO Register C Electric circuit drawing with printer type SATO...

Page 78: ...Etiprint Inline Electric circuit drawing with printer type SATO...

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Page 81: ...Etiprint Inline Electric circuit drawing with printer type ZEBRA Register D Electric circuit drawing with printer type ZEBRA...

Page 82: ...Etiprint Inline Electric circuit drawing with printer type ZEBRA...

Page 83: ...T O P S T O P IFEED D at a bn ws gn bn sw bl yel brn wht GND LSC grn 12V TCY V 1 GND yel grn brn FE ED Ready GND GSC1 12V Screen U2 brn grn yel wht GS C2 12V GND Screen U1 12V LLO GND T unit wht E 3...

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Page 85: ...Etiprint Inline Collamat 8600 9100 Monitor Operating instructions Register E Collamat 8600 9100 Monitor Operating Instructions...

Page 86: ...Etiprint Inline Collamat 8600 9100 Monitor Operating instructions...

Page 87: ...Collamat 8600 9100 Operating instructions Monitor 5999 530 01F...

Page 88: ...y 2 10 3 1 9 PROGRAMMING function key 3 10 3 1 10 CONFIGURATION function key 4 10 3 1 11 SERVICE DISPLAY function key 5 10 3 2 Entering data with the keyboard 11 3 3 Selecting a branch in the function...

Page 89: ...5 12 Store program 28 5 13 Program name 28 5 14 Program presets Setting default values of program 29 6 The CONFIGURATION menu tree 30 6 1 User Menu 31 6 2 Language 31 6 3 User level 32 6 3 1 Change le...

Page 90: ...the label position 43 8 3 Adjusting the Profiling 44 8 4 Error messages 45 8 5 Error diagnosis 46 8 5 1 Operating warnings 49 8 6 Nonstop Configuration and setup 49 8 6 1 Error handling configuration...

Page 91: ...was developed and produced by a well known manufacturer of stepper motor drives The monitor can be started or stopped by a signal from outside The operating mode is displayed to the outside by relay...

Page 92: ...etent technical supporter Peripherals to the Collamat 8600 9100 must only be connected to the mains socket of the monitor These devices must be approved by Collamat Stralfors AG The specifications of...

Page 93: ...N ESD warning ElectroStatic Discharge The PC boards or components may only be touched in an electrostatically protected environment NOTE Important or additional information to Collamat 8600 9100 or to...

Page 94: ...ve assemblies Unsafe contact may destroy these assemblies The monitor consists of a solid metal housing Its front panel contains the controls The mains switch is installed on the back panel and is int...

Page 95: ...s with 20 characters each A foil keyboard is used to enter data The keys have a well sensible action point allowing also cor rect inputs in a noisy environment The controls of the monitor are shown on...

Page 96: ...h the operator works will be temporarily memorized so that upon a call of the previous function tree he is in the previous branch The particular function keys and the parameters which can be selected...

Page 97: ...tion When depressed the LED placed above lights up and indicates that the monitor is in programming mode The parameters of labeller and labelling are entered in the programming mode The Fi gure PROGRA...

Page 98: ...indicated The indicated data can also be increased or reduced step by step with the arrow keys up 13 and down 14 The change of data with these keys has to be terminated by depressing the ESC key 9 Th...

Page 99: ...it is possible to move further up or down 1 Cursor FUNCTIONTREE Functionbranch 1 Functionbranch 2 2 Direction arrows Functionbranch 3 NOTE Not all functions can be changed in the labelling mode In th...

Page 100: ...keyboard The dispensing speed corresponds to the set fixed speed The label is dispensed by depressing the ENTER key when the cursor is placed on this line LABELLING MODE Label Jog Select program Infor...

Page 101: ...s this indication mode Program 1 RUN Speed 3 0m Min Counter 000000 Position 10 0 mm 4 4 Reset counter This function allows to reset the counter to zero ENTER resets the counter Counter cleared 4 5 Pre...

Page 102: ...he first Collamat in the product flow direction It shows the actual running settings of the master the slave and of the nonstopcounter The Master shows the following display NONSTOP MASTER GSC2 3 1 Ac...

Page 103: ...hed over the labeling mode Master is active Slave is passive 4 7 2 Nonstop Reset The Nonstop Reset is used to reset the internal nonstop counter when in nonstop mode In case that at the moment of star...

Page 104: ...ression Predispensing Position Speed Fixed Speed Incremental Encoder Measuring Scanner Maximum Speed Good Suppression Labelling mode Normal Labelling Multiple Labelling Delayed Predispensing Profiling...

Page 105: ...nsing Position Speed Max Speed Good Suppression Labelling Mode Profiling 5 2 Label scanner sensitivity The Label scanner sensitivity function is used to adjust the label scanner sensitivity manually o...

Page 106: ...canner can not be adjusted on the paper web an error message will be issued AUTO ADJUST AUTO ADJUST DONE Move Label with to the Gap and then TCY Value 50 press ENTER Key User level programmer operator...

Page 107: ...be considered as an approximate value When using this value a fault message may appear because due to mechanical slippage the traction roller may cover a distance exceeding the label length When the...

Page 108: ...l label scanners SUPPRESSION OF THE LABEL SCANNER Length 10 mm 5 5 Predispensing The Predispensing function is used to adjust the predispensing length of the label This length specifies the distance b...

Page 109: ...influence the placement of the label on the goods For a good result first adjust the predispensing and then the position of the la bels If afterwards the predispensing is changed the position of the g...

Page 110: ...erator Operating Mode RUN STOP 5 7 2 Inkremental encoder and measuring light barrier When measuring the speed with an incremental encoder or by a measuring light barrier the speed of the goods is meas...

Page 111: ...ion is used when a good e g cartons for eggs can supply more than one start pulse for labelling Entering can be aborted with the ESC key GOOD SUPPRESSION Length 100 mm 5 10 Labelling mode The Labellin...

Page 112: ...then the distance 2 between the labels has to be ente red On the goods the distance 3 between the labels is composed from the entered value 2 plus the gap 1 The shortest distance between leading and...

Page 113: ...can be smaller or greater than the predispensing Under Stop at specify after which length labelling should be stopped and passing of the goods should be waited for LABELLING MODE DELAYED PREDISPENS C...

Page 114: ...ling will be carried out 5 11 Profiling C9100 only The Profiling function is used when a good with uneven surface should be labelled continuously The dispensing speed is constant when labelling with e...

Page 115: ...an identification under a labelling program The program name is entered with the numerical keyboard and terminated with the ENTER key The figures 0 9 as well as the capital letters from A Z and some s...

Page 116: ...can be overwritten or changed with the keyboard Before setting the default values a safety inquiry pre vents a program to be overwritten by mistake Entering can be aborted by the ESC key By de pressi...

Page 117: ...Italiano User Level Change Level Change Password Error Handling Nonstopmode Function On Master Slave Adaptermagnet ON OFF Adaptermagnet Release Delay Motor Direction Right Left Polarity IFEED Normal...

Page 118: ...umber and the operating condition USER MENU 1 Speed 50 0 m Min Counter 123456 Position 10 0 mm The following texts can be selected Speed xx xm Min Position xxxx x mm Mode Normal Delayed Predisp Multip...

Page 119: ...erator without having the permission for access the following warning is displayed Warning Illegal access 6 3 1 Change level With the up and down keys it is possible to change the levels With the ESC...

Page 120: ...but the figures are replaced by characters If a password is already programmed this must be entered before entering a new password CHANGE PASSWORD Password old When entering a new password it has to...

Page 121: ...ed If the labeller is stop ped due to an error then the signal relays ERROR and NOK are energized If the labeller is not stopped only the relay NOK is energized With the error key the error No can be...

Page 122: ...trolsignal relais output NOK of the faulty active labeler will switch to ON a ERROR at one of the two labelers will normally activate a switch over from the faulty active labeler to the passive labele...

Page 123: ...1 5 Sec User level programmer Operating mode STOP 6 7 Motor direction The Motor direction function is used to specify the direction of rotation of the labeller motor with the arrow keys right hand rot...

Page 124: ...orking Time Motor running The SERVICE FUNCTIONS menu tree is indicated as SERVICE FUNCTIONS Software Version Error Sequence Selftest Remote Access Working Time Motor running 7 1 Software Version With...

Page 125: ...indication ERROR LOGFILE 9 0 14 14 9 9 0 5 7 9 9 2 8 3 0 11 12 9 3 8 9 7 3 Self test The Self test function is used to test the electronics of monitor and drive The Self test makes an own menu availab...

Page 126: ...TEST KEYBOARD TEST KEYBOARD F1 F2 F3 F4 F5 1 2 3 4 5 6 7 8 9 0 ESC ENTER Press all Keys Press all Keys 7 3 4 Test LED The Test LED function is used to test the LED on the front panel After selection o...

Page 127: ...f the controller p c board in the monitor the following indication appears TEST I O CONTROLLER CSEE GSC1 Test failed Note This function should not be called up without test adapter otherwise the resul...

Page 128: ...onfiguration in the factory The monitor remains in remote mode until the menu is abandoned with the ESC key In remote control mode the labeller is not operating REMOTE CONTROL Serial Port active 9600...

Page 129: ...pondingly But if the new value exceeds the old one predispensing will be corrected only after one label has been dispensed If the entered predispensing length exceeds the label length a malfunction of...

Page 130: ...e the label after detection of the goods The following diagram shows the position value vs labelling speed Position value mm Labelling speed m min Diagram of label position vs labelling speed only Col...

Page 131: ...ram are now entered for normal speed labelling In this case the value of labelling speed and of the goods speed are equal After having passed the length of profile P3 the labelling speed is increased...

Page 132: ...rnal signal READY not ready 2 TUNIT Paperend Traction unit not closed end of paper reached 3 Position too short Position value shorter than calculated speed 4 Max speed Measured speed higher than perm...

Page 133: ...a G S flat printer GS077D is used reducing the printing time by trimmer P1 Error 2 TUNIT Paperend Cause 1 The lock in the traction roller or the paper brake is open 2 The label roll is empty Solution...

Page 134: ...traction unit or loss of steps of the stepper motor due to hits on the paper web or too high frictional force Value of label length is entered too short Predispensing greater than label length Value...

Page 135: ...permissible labeller speed Solution Reduce the goods speed or possibly increase the max labeller speed Error 14 Watchdog Timer Error 15 Division by zero Cause An internal protective circuit has detec...

Page 136: ...ation Set motor direction Master Slave Configuration Set polarity IFEED Master Configuration Adjust error handling Slave Configuration Adjust error handling Master Configuration Set Nonstop mode to Ma...

Page 137: ...ror 11 Stop at error 11 12 Undervoltage Ignore error 12 Ignore error 12 13 Profiling speed Ignore error 13 Ignore error 13 14 Wstchdog Timer Ignore error 14 Ignore error 14 15 Division by zero Ignore...

Page 138: ...s suppression 0 25000mm 0 1 mm S P Adapter magnet time only C9100 on off 0 0 2 0s off 0 0 0 1 s S P Labelling mode normal multiple delayed on off on off on off on off off S P Multiple quantity distanc...

Page 139: ...hange the fuses The figure below shows the fuse holder The fuses must be replaced by the same type Mains voltage Rating Part Number 110 120V AC 10AT 250V slow blow 2 fuses 7403 0833 220 240V AC 5AT 25...

Page 140: ...on its heatsink in the position as shown in figure above The monitor must not be placed on its back panel This may damage it Now unpack the Operating Instructions 5 the power cord 3 and the relay con...

Page 141: ...System of protection IP40 Supply voltage 110 120 130 220 230 240V AC Voltage tolerance 10 Power consumption 305 VA 480 VA Fuse rating 110 120V AC 220 240V AC 2 fuses 10AT slow blow 2 fuses 5AT slow bl...

Page 142: ...dth Height Speed m min Length in transport direction Distance Labeller Speed m min Pieces min Measuring Settings Predispensing Position mm Suppression TCY value Label length Suppression Particularitie...

Page 143: ...Etiprint Inline Collamat 8600 9100 Monitor Technical Manual Register F Collamat 8600 9100 Monitor Technical Manual extract pages 15 55...

Page 144: ...Etiprint Inline Collamat 8600 9100 Monitor Technical Manual...

Page 145: ...Collamat 8600 Technical handbook 5999 545 01G...

Page 146: ...ews from the backpanel the cover can be separated from the heatsink Figure 11 Monitor Legend 1 Cover 7 Mains switch 2 Flatcable 8 Interfaceboard 3 Control panel 9 Heatsink 4 Motordriver 10 Transformer...

Page 147: ...stalled in two ways See figure 12 Therefore the panel is hold with six fixing bolts to the cover It can be removed or assembled by clicking it out or in from or onto the cover Take care to the flat ca...

Page 148: ...function This helps to feel the function of the keys So it is easier to operate in a noisy environment The LCD display is like the LED s for the operationmode display covered behind the front foil Fig...

Page 149: ...s The backlight illumination can be turned on and off by the microcontroller The illumination gives a good reading of the informations of the display in dark environment 6 4 3 Adjusting the contrast F...

Page 150: ...ins voltage VAC Mains fuse Peak current Monitor fuse Max load current 110 120 VAC 20 AT 30 20 ms 10 AT 2 A 220 230 240 VAC 10 AT 30 20 ms 5 AT 1 A The monitor must be the first unit which is switched...

Page 151: ...to high voltage at components Solder side Component side Figure 14 Mains filter board 6 6 1 Exchange of the mains filter board To exchange the mains filter board all the cables leading to the board m...

Page 152: ...he motordriver Figure 17 shows the position of the connectors of the interfaceboard 6 7 1 The power supply The transformer is connected to the terminals X11 and X12 of the interfaceboard The voltage f...

Page 153: ...inal LED 120 V DC 2 2 A F1 3 15A X11 X13 LD1 24 V DC 1 5 A F2 2 5 A X12 LD2 12 V DC 500 mA LD3 5 V DC 1 A LD4 6 7 2 Fuses If the voltage 120V or 24V is missing the corresponding LED is not lit If the...

Page 154: ...from X1 keep care that the cable is pulled out carefully It is easily damaged Inserting the cable watch for a correct position of the plug Connector X6 is used for testing the monitor at the manufact...

Page 155: ...open S2 closed S3 open Selectorswitch D 6 8 2 Status indicators The five LED s on the motordriver indicate operating states and any malfunction LED 1 lights up when the motordriver is operating proper...

Page 156: ...the modular rail are connected with the buscable 14 pole flatcable The following figure 19 shows the position of the connectors inside the traction unit The colors of the wires are writen on the boar...

Page 157: ...is used to signal the Collamat that a connected peripheral device like hot stamp or flatprinter is ready If the signal is active this means the NPN output of the device is pulled to GND labelling is n...

Page 158: ...Photocoupler inputs The photocoupler inputs are used to connect different equipment which may have a different grounding or another ground reference So circulating ground current through the inputs i...

Page 159: ...scanner TUNIT Traction unit paperend sensor READY READY signal from the flatprinter LLO Paperstock control unwinder empty 7 2 Functional description of the inputs 7 2 1 Goods scanner GSC1 and GSC2 Go...

Page 160: ...ut is used to stop or start the Collamat It has the same function like the RUN STOP key on the control panel If the signal is activated while the Collamat is stopped the Collamat will be started RUN a...

Page 161: ...tput of the device is pulled to GND labelling is not possible A warning or error message is then displayed 7 2 8 LLO Label LOw The signal LLO is used to observe the diameter of the winder The standard...

Page 162: ...these outputs The outputs are equipped with an internal free wheeling di ode If an inductive load is switched an additional external diode is necessary Figure 25 Open Collector output The following O...

Page 163: ...e control panel Example The output NOK can be used to activate a yellow lamp 7 4 3 Error signal ERROR The ERROR relais output indicates an error condition The cause is displayed on the control panel T...

Page 164: ...e printing unit completely floating Thanks to the photocoupler the signal can be used for NPN or PNP inputs The polarity of the IFEED signal can be adjusted on the control panel NORMAL means that the...

Page 165: ...2 GND 15 12V 3 GSC2 I 16 CLOCK O 4 LSC I 17 FEED O 5 TUNIT I 18 TCY O 6 READY I 19 GND 7 GND 20 NSTPO O 8 GND 21 GSC3 I 9 LLO I 22 GSC3 I 10 GSC1 I 23 12V 11 GND 24 NSTPI I 12 GND 25 NSTPI I 13 GND Pi...

Page 166: ...IX CONTACT MDSTB 2 5 9 G1 5 08 Pin Name In Out Pin Name In Out Pin Name In Out 1 RUN A O 4 ERROR A O 7 NOK A O 2 RUN C O 5 ERROR C O 8 NOK C O 3 RUN R O 6 ERROR R O 9 NOK R O Pin assignment of the upp...

Page 167: ...scable must be located inside the rail to prevent RMI Figure 27 Connector X101 Connector X102 Pin Signal Pin Signal Pin Signal Pin Signal 1 12V 2 12V 1 GND 2 GND 3 READY 4 FEED 3 nc 4 nc 5 LSC 6 GSC1...

Page 168: ...wht brn grn yel wht blu org red wht yel grn brn brn wht grn brn grn 4 MOTOR CABLE 25 MONITOR CABLE 3 POWER SUPPLY 110 230V 50 60Hz 4 5 1 6 1 6 P2 P1 3 3 POWER SUPPLY from monitor 110 230V 1 6 4 5 3 2...

Page 169: ...Figure 30 shows the connection of a NPN scanner Figure 30 Connection of a NPN scanner Figure 31 shows the connection of a NPN incremental encoder Figure 31 Connection of a NPN incremental encoder IR...

Page 170: ...re 32 7 9 2 NPN Reflexscanner Lightbeam scanner Figure 33 7 10 Optical label scanner Figure 34 LED LEDs 1 9 4 5 GND GSC1 GSC2 12V GND 12V 1 5 12V GSC2 GND GOODSCANNER NPN 12V LSC 5 9 1 5 1 12V GND TCY...

Page 171: ...7 11 Signalcable connection Figure 37 Connection of the signalcable X103 SCREEN SCREEN U V W MOTOR CABLE MONITOR CABLE Screen Schirm 5999 545 01G 28 02 2006 WM Page 41 65...

Page 172: ...ed to connect the synchronous motor of the wrap around adapter ATTENTION Plugging in of the LEFT or RIGHT connector of the flat cable to the wrong plug can damage the magnet adapter board 12V LSC GND...

Page 173: ...warz red black schwarz black X4 M 1 2 braun brown weiss white braun brown blau blue gelb gr n yellow green IFEED IFEED TCY GND GND 12v 12v LSC L N L N Farbbandmotor Ribbonmotor Collamat Buscable 14 po...

Page 174: ...anner GSC2 of the slave is connected in parallel to the GSC3 input of the master Figure 41 Placement of the two Collamat 8 1 Proceeding The nonstop labelling is supervised and controlled by the master...

Page 175: ...be set up as follows Stop the conveyor or the goods transportation Remove all the goods in between of the two GSC2 Set both monitors to STOP Set up the two labelers Choose Nonstop mode MASTER on the...

Page 176: ...control panel the step width must be programmed so that the speed measuring is made correctly The step width is the traveling way of a good in between two encoder steps Figure 42 shows an example how...

Page 177: ...oods scanners If the speedmeasuring is done by a measuring goods scanner on the control panel the distance L must be programmed so that the speedmeasuring is made correctly Figure 43 shows the placeme...

Page 178: ...connected from mains 10 1 Motorcable The motorcable is connected to the connector MOTOR of the monitor Figure 44 Motorcable 10 2 Connection of the motorcable The motorcable is connected inside of the...

Page 179: ...hows the timing diagram Figure 46 Connection of IFEED Figure 47 Timing diagram Dependent on the manufacturer the polarity of the triggering signal of the hotstamp must be changed This adjustment is to...

Page 180: ...owing items must be observed Trained personnel Ambient temperature Protection against dirt and dust Protection against splashing water Installation and setting up of the installation Installation and...

Page 181: ...e appear Turn off the monitor and unplug it from mains Set up the winder and unwinder and connect them to the connector box Are the jumpers inside of the winders set correctly Attach the goods scanner...

Page 182: ...2 Note This function is available since firmware 1 20 Version 1 10 1 13 clears program 1 If you type 4147 instead ALL programs are set to default values the password is also cleared and program 1 is s...

Page 183: ...nge protocol 16 2 Signals ERROR Errorsignal caused by any error of the Collamat FEED Signal indicating the labelling process GND GrouND GSC Goods SCanner IFEED Isolated FEED signal LLO Label LOw signa...

Page 184: ...er which moves to the product during the labelling LSC Label SCanner LC Display LCD Liquid crystal display Machine status Working mode of the Collamat E g Stop OK ERROR Monitor Controlbox containing a...

Page 185: ...ng speed mm 20 Stop accuracy mm 40 m min 0 5 Minimal gap for optical scanner mm 2 Minimal gap for mechanical scanner mm 2 Max diameter of paperroll mm 250 350 Max weight of paperroll kg 10 Noise figur...

Page 186: ...mm Weight 1 9 kg 2 2 kg Version right left Adapter angle 90 with adjustable snap in locking Recuperating spring force adjustable Additional press time of adapter adjustable Max cadence on max turning...

Page 187: ...es 20 characters each Dimensions LWH in mm 375 305 155 mm Ambient temperature 5 40 C Max ambient humidity 15 90 non condensing Type of protection IP40 Weight approx 15 5 kg The information in this han...

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