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5

3.  Always be sure of your footing. A slip and fall can cause serious 

personal injury. If you feel you are losing your balance, release 

the blade control handle immediately, and the blade will stop 

rotating within 3 seconds.

Do Not:

1.  Do not mow near drop-offs, ditches or embankments, you could 

lose your footing or balance.

2.  Do not mow slopes greater than 15 degrees as shown on the slope 

gauge.

3.  Do not mow on wet grass. Unstable footing could cause slipping.

Children

T

ragic accidents can occur if the operator is not alert to the presence 

of children. Children are often attracted to the mower and the mowing 

activity. They do not understand the dangers. Never assume that 

children will remain where you last saw them.
1.  Keep children out of the mowing area and under the watchful 

care of a responsible adult other than the operator.

2.  Be alert and turn mower off if a child enters the area.
3.  Before and while moving backwards, look behind and down for 

small children.

4.  Use extreme care when approaching blind corners, doorways, 

shrubs, trees, or other objects that may obscure your vision of a 

child who may run into the mower.

5.  Keep children away from hot or running engines. They can suffer 

burns from a hot muffler. 

6.  Never allow children under 14 years old to operate a power 

mower. Children 14 years old and over should read and under-

stand the operation instructions and safety rules in this manual 
and shou

ld be trained and supervised by a parent.

Service

Safe Handling Of Gasoline:

1.  To avoid personal injury or property damage use extreme care 

in handling gasoline. Gasoline is extremely flammable and the 

vapors are explosive. Serious personal injury can occur when 

gasoline is spilled on yourself or your clothes which can ignite. 

Wash your skin and change clothes immediately.

2.  Use only an approved gasoline container.
3.  Never fill containers inside a vehicle or on a truck or trailer bed 

with a plastic liner. Always place containers on the ground away 

from your vehicle before filling.

4.  Remove gas-powered equipment from the truck or trailer and 

refuel it on the ground. If this is not possible, then refuel such 

equipment on a trailer with a portable container, rather than from 

a gasoline dispenser nozzle.

5.  Keep the nozzle in contact with the rim of the fuel tank or 

container opening at all times until fueling is complete. Do not 

use a nozzle lock-open device.

6  Extinguish all cigarettes, cigars, pipes and other sources of 

ignition.

7.  Never fuel machine indoors because flammable vapors will 

accumulate in the area.

8.  Never remove gas cap or add fuel while the engine is hot or run-

ning.  Allow engine to cool at least two minutes before refueling.

9.  Never over fill fuel tank. Fill tank to no more than ½ inch below 

bottom of filler neck to provide for fuel expansion.

10. Replace gasoline cap and tighten securely.
11.  If gasoline is spilled, wipe it off the engine and equipment. Move 

unit to another area. Wait 5 minutes before starting the engine.

12. Never store the machine or fuel container near an open flame, 

spark or pilot light as on a water heater, space heater,  furnace, 

clothes dryer or other gas appliances. 

13. To reduce fire hazard, keep mower free of grass, leaves, or 

other debris build-up. Clean up oil or fuel spillage and remove 
any fuel soaked debris. 

14.  Allow a mower to cool at least 5 minutes before storing.

General Service:

1.  Never run an engine indoors or in a poorly ventilated area. 

Engine exhaust contains carbon monoxide, an odorless and 

deadly gas.

2.  Before cleaning, repairing, or inspecting, make certain the 

blade and all moving parts have stopped. Disconnect the spark 

plug wire and ground against the engine to prevent unintended 

starting. 

3.  Check the blade and engine mounting bolts at frequent 

intervals for proper tightness. Also, visually inspect blade for 

damage (e.g., bent, cracked, worn) Replace blade with the 

original equipment manufacture’s (O.E.M.) blade only, listed 

in this manual. “Use of parts which do not meet the original 

equipment specifications may lead to improper performance 

and compromise safety!” 

4.  Mower blades are sharp and can cut. Wrap the blade or wear 

gloves, and use extra caution when servicing them.

5.  Keep all nuts, bolts, and screws tight to be sure the equipment 

is in safe working condition.

6.  Never tamper with safety devices. Check their proper operation 

regularly.

7.  After striking a foreign object, stop the engine, disconnect the 

spark plug wire and ground against the engine. Thoroughly 

inspect the mower for any damage. Repair the damage before 

starting and operating the mower.

8.  Never attempt to make a wheel or cutting height adjustment 

while the engine is running.

9.  Grass catcher components, discharge cover, and trail shield 

are subject to wear and damage which could expose moving 

parts or allow objects to be thrown. For safety protection, 

frequently check components and replace immediately with 

original equipment manufacturer’s (O.E.M.) parts only, listed 

in this manual. “Use of parts which do not meet the original 

equipment specifications may lead to improper performance 

and compromise safety!”

10. Do not change the engine governor setting or overspeed the 

engine. The governor controls the maximum safe operating 

speed of the engine. 

11. Check fuel line, tank, cap, and fittings frequently for cracks or 

leaks. Replace if necessary. 

12. Do not crank engine with spark plug removed. 
13. Maintain or replace safety labels, as necessary.
14.  Observe proper disposal laws and regulations. Improper 

disposal of fluids and materials can harm the environment. 

Do not modify engine

To avoid serious injury or death, do not modify engine in any way. 

Tampering with the governor setting can lead to a runaway engine 

and cause it to operate at unsafe speeds. Never tamper with 

factory setting of engine governor.

Average Useful Life

According to the Consumer Products Safety Commission (CPSC) 

and the U.S. Environmental Protection Agency (EPA), this product 

has an 

Average Useful Life

 of seven (7) years, or 60 hours of 

operation. At the end of the 

Average Useful Life

, buy a new 

machine or have the machine inspected annually by an authorized 

service dealer to ensure that all mechanical and safety systems 

are working properly and not worn excessively. Failure to do so can 

result in accidents, injuries or death.

2

Safe  

Operation 

Practices

WARNING

This machine is equipped 
with an internal combus-
tion engine and should 
not be used on or near 
any unimproved forest-
covered, brushcovered or 
grass-covered land unless 
the engine’s exhaust 
system is equipped with a 
spark arrester meeting ap-
plicable local or provincial 
laws (if any).

If a spark arrester is used, 
it should be maintained in 
effective working order by 
the operator. 
A spark arrester for the muf-
fler is available through your 
nearest engine authorized 
service dealer.

Notice regarding Emis-

sions

Engines which are certified 
to comply with California 
and federal EPA emission 
regulations for SORE (Small 
Off Road Equipment) are 
certified to operate on regu-
lar unleaded gasoline, and 
may include the following 
emission control systems: 
Engine Modification (EM) 
and Three Way Catalyst 
(TWC) if so equipped.

Summary of Contents for 540 Series

Page 1: ...INSTRUCTIONS CAREFULLY BEFORE OPERATING EQUIPMENT Safety Setup Adjustments Operation Maintenance Troubleshooting Parts Lists Warranty LES DISTRIBUTIONS RVI LIMITÉE 2955 JEAN BAPTISTE DESCHAMPS LACHINE QUEBEC H8T 1C5 21 Rotary Mower Model Series 540 11 26 07 769 02853A ...

Page 2: ...4 Set Up Adjustments 6 Operation 8 Maintenance Off Season Storage 10 Trouble Shooting 12 Warranty 13 Illustrated Parts Lists 14 Customer Support 1 If you have difficulty assembling this product or have any questions regarding the controls operation or maintenance of this unit please call an authorized dealer Please have your unit s model number and serial number ready when you call See previous se...

Page 3: ... and you could slip resulting in serious injury Operate RIDING mowers up and down slopes never across the face of slopes Operate WALK BEHIND mowers across the face of slopes never up and down slopes Sight and hold this level with a vertical tree or a corner of a building or a fence post F o l d a l o n g d o t t e d l i n e r e p r e s e n t s a 1 5 s l o p e 15 Use this page as a guide to determi...

Page 4: ...nd automatically return to the disengaged position when released 18 Never operate the mower in wet grass Always be sure of your footing A slip and fall can cause serious personal injury If you feel you are losing your footing release the blade control handle immediately and the blade will stop rotating within three seconds 19 Mow only in daylight or in good artificial light Walk never run 20 Stop ...

Page 5: ...odorless and deadly gas 2 Before cleaning repairing or inspecting make certain the blade and all moving parts have stopped Disconnect the spark plug wire and ground against the engine to prevent unintended starting 3 Check the blade and engine mounting bolts at frequent intervals for proper tightness Also visually inspect blade for damage e g bent cracked worn Replace blade with the original equip...

Page 6: ...insert hairpin clip into the other hole on the weld pin Repeat on other side See Figure 3 b Place one carriage bolt found in the hardware pack included with your unit in the upper hole of the right handle mounting bracket from the inside outward See Figure 3 Secure with one wing nut Repeat process on the left side 4 Rope guide Setup as follows see Figure 4 a Hold the blade control against the uppe...

Page 7: ...her on the pivot rod Let go of discharge door so that it rests on the grass catcher See Figure 8 WARNING Never operate mower unless the hooks on the grass catcher are firmly seated on the pivot rod and the rear discharge door rests firmly against top of the grass catcher 9 To remove grass catcher and utilize the mulching feature a Lift rear discharge door on the mower as shown in Figure 8 Lift gra...

Page 8: ...over the end of the spark plug wire make certain the metal loop on the end of the spark plug wire inside the rubber boot is fastened securely over the metal tip on the spark plug To Start Engine 1 If your unit is equipped with a primer prime engine as instructed in the separate engine manual packed with your unit 2 Standing behind the unit depress the blade control handle and hold it against the u...

Page 9: ...hor oughly inspect the mower for any damage and repair the damage before restarting and operating the mower Extensive vibration of the mower during operation is an indication of damage The unit should be promptly inspected and repaired Operating Tips 1 For best results and effective mulching do not cut wet grass 2 New grass thick grass or wet grass may require a narrower cut 3 For a healthier lawn...

Page 10: ...Poor engine performance and flooding usually indicates that the air cleaner should be serviced 4 The spark plug should be cleaned and the gap reset once a season Spark plug replacement is recom mended at the start of each mowing season check engine manual for correct plug type and gap specifica tions NOTE This spark ignition system meets all require ments of the Canadian Interference Causing Equip...

Page 11: ...om or with part number facing away from the adapter Align the blade bell support over the blade with the tabs in the holes of the blade and insert the hex bolt 10 Tighten the hex bolt to the torque listed below Blade Mounting Torque Center Bolt 450 in lb min 600 in lb max To insure safe operation of your unit ALL nuts and bolts must be checked periodically for correct tightness Cutting grass in sa...

Page 12: ...crankcase with proper oil 2 Refer to the engine manual packed with your unit 3 Remove blower housing and clean 4 Refer to engine manual 1 Engine oil level low 2 Dirty air filter 3 Air flow restricted 4 Carburetor not adjusted properly Occasional skip hesitates at high speed 1 Adjust gap to 030 Refer to engine manual 2 Refer to engine manual 1 Spark plug gap too close 2 Carburetor idle mixture adju...

Page 13: ...nes the battery will not hold a charge MTD PRODUCTS LIMITED will replace the battery at no charge to the original purchaser Additional Limited Thirty Day Warranty on Battery if equipped After ninety 90 days but within one hundred twenty 120 days from the date of purchase MTD PRODUCTS LIMITED will replace the defective battery for the original purchaser for a cost of one half of the current retail ...

Page 14: ...31 43 33 18 33 32 26 28 43 22 46 24 27 25 30 29 57 56 43 36 16 4 8 3 2 20 51 53 52 55 54 6 7 12 47 11 5 1 13 39 36 43 43 19 23B 23A 43 44 21 41 40 56 17A 49 38 61 62 42 31 48 17B 17C 63 34A 34B 9 43 58 59 ...

Page 15: ...dle Zag BB 734 02005A Wheel Ass y 8 x 2 125 Idle Zab Ensemble de roue 8 x 2 125 Idle Zag 734 1987 Wheel Ass y 8 x 1 8 Spoke Bar Grey Ensemble de roue 8 x 1 8 Gris 734 04033 Wheel Ass y 8 x 2 0 S Wave Ensemble de roue 8 x 2 0 S Wave 33 710 01241 Hex L Scr 1 4 15 x 1 0 Vis hex 1 4 15 x 1 0 34 746 1130 Control Cable 40 0 Lg Snap on w Honda Câble de la commande 40 0 po de lg avec Honda 746 0946 Contro...

Page 16: ...s à compter de la date d achat au détail toute batterie fournie avec cette machine qui s avère défectueuse en raison d un vice de matière ou de fabrication et après que nos tests aient confirmé qu elle ne peut maintenir une charge Garantie limitée supplémentaire de trente jours sur la batterie le cas échéant MTD s engage à l expiration de la période de quatre vingt dix 90 jours et avant la fin d u...

Page 17: ...hauffe 1 Faites le plein d huile du carter 2 Consultez la notice d utilisation du moteur 3 Démontez l habitacle du ventilateur et nettoyez le 4 Consultez la notice d utilisation du moteur 1 Niveau d huile trop bas 2 Le filtre à air est sale 3 La circulation d air est gênée 4 La carburateur est mal régle Le moteur hésite parfois à régime élevé 1 Réglez l écartement à 0 030 po Con sultez la notice d...

Page 18: ...ion Bottom ou le numéro de pièce apparaît à l opposé de l adaptateur Alignez le support de la lame sur celle ci en enfonçant les pattes dans les trous de la lame puis insérez le boulon hex 10 Serrez le boulon hex au couple recommandé ci dessous Couple de montage de la lame Boulon centrale 450 po lb min 600 po lb max Vérifiez périodiquement que TOUS les écrous et boulons de la machine sont bien ser...

Page 19: ...entretien du moteur 2 Utilisez l huile à moteur recommandée dans la notice d utilisation du moteur fournie avec la tondeuse Lisez attentivement les instructions et suivez les 3 Dans des conditions normales nettoyez le filtre à air recommandée dans la notice d utilisation du moteur fournie avec la tondeuse Nettoyez le à intervalles plus rapprochés dans des conditions très poussiéreuses Une mauvaise...

Page 20: ...âchez la poignée de commande de la lame pour arrêter le moteur et la lame AVERTISSEMENT La lame continue à tourner pendant quelques secondes après que le moteur s est éteint 2 Débranchez le fil de la bougie et mettez le à la masse contre le moteur pour empêcher tout démarrage accidentel lorsque la machine n est pas surveillée Utilisation de la tondeuse AVERTISSEMENT N utilisez jamais la tondeuse s...

Page 21: ...caoutchouc recouvre l extrémité du fil de la bougie assurez vous que la boucle métal lique au bout du fil de la bougie dans la gaine en caoutchouc est bien fixée sur l embout métallique de la bougie Mise en marche du moteur 1 Si votre tondeuse est équipée d un amorceur amorcez le moteur en suivant les instructions de la notice d utilisation du moteur 2 Tenez vous derrière la machine appuyez sur la...

Page 22: ...r de coupe de la tondeuse Pour changer la hauteur de coupe poussez le levier de réglage des roues vers la roue et déplacez le vers le haut ou le bas à la hauteur choisie Voir la Figure 6 7 Assemblage du sac à herbe a Glissez le sac sur l armature côté en plastique noir sur le dessous Enfoncez les crochets de l armature dans les trous des glissières en plastique du sac à herbe Voir la Figure 7 b At...

Page 23: ...n 3 Placez une goupille épingle dans l un des trous de la goupille soudée de chaque côté du guidon inférieur a Enlevez les goupilles fendues placées dans le trou extérieur des goupilles soudées sur les supports de montage du guidon Placez les goupilles fendues dans le trou intérieur Voir la Figure 3 b Placez un boulon ordinaire dans le sachet de boulonnerie fourni avec la machine dans le trou supé...

Page 24: ... 2 Avant de nettoyer de réparer ou d examiner la machine vérifiez que la lame et toutes les pièces mobiles se sont immobilisées Débranchez le fil de la bougie et mettez le à la terre contre le moteur pour empêcher tout démarrage accidentel 3 Verifiez souvent que la lame et les boulons de montage du moteur sont bien serrés Examinez visuellement la lame pour détecter toute usure excessive tout fendi...

Page 25: ... graves Si vous estimez que vous perdez votre équilibre lâcher la poignée de commande de la lame immédiatement et la lame arrêtera de tourner dans trois secondes 19 Utilisez la tondeuse seulement dans la lumière du jour ou dans la bonne lumière artificielle Marchez ne courrez pas 20 Arrêtez la lame avant de traverser des allées trottoirs ou chemins recouverts de gravier 21 Si la machine commence à...

Page 26: ...ous blesser Utilisez les tracteurs À SIÈGE parallèlement à la pente jamais en travers Utilisez les tracteurs À POUSSER perpendicu lairement à la pente jamais parallèlement 15 Visez et alignez avec un arbre ou un poteau de clôture le coin d un bâtiment o P l i e z s u r l e p o i n t i l l é q u i r e p r é s e n t e u n e d é c l i v i t é d e 1 5 Server vous de cet inclinomètre pour déterminer le...

Page 27: ...en et Remisage hors saison 10 Dépannage 12 Garantie 13 Pièces détachées voir la page 14 de la version anglaise de cette notice d utilisation Service après vente 1 Si l assemblage de cette machine vous pose des problèmes ou pour toute question concernant les commandes le fonc tionnement ou l entretien de la machine appelez le service après vente au Préparez vos numéros de modèle et de série avant d...

Page 28: ...lages Entretien Dépannage Listes des pièces détachées Garantie NOTICE D UTILISATION IMPORTANT LISEZ ATTENTIVEMENT LES RÈGLES DE SÉCURITÉ ET LES INSTRUCTIONS AVANT DE METTRE EN MARCHE LA MACHINE LES DISTRIBUTIONS RVI LIMITÉE 2955 JEAN BAPTISTE DESCHAMPS LACHINE QUEBEC H8T 1C5 769 2853A 11 26 07 ...

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