Columbia CR-10 Chariot Owner'S Manual Download

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TABLE OF CONTENTS

1.0 INTRODUCTION
1.1

SAFETY

MESSAGES

1.2 VEHICLE DESCRIPTION

1.3 VEHICLE IDENTIFICATION NUMBER (VIN)

1.4

VIN

MATRIX

1.5

VEHICLE

SPECIFICATIONS

2.0 SAFETY
2.1

GETTING

STARTED

2.2 SAFETY VEHICLE STATEMENTS

2.3

SAFETY

WARNINGS

2.4

SAFETY

CONCERNS

2.5

LIFTING

INSTRUCTIONS

2.6

BATTERY

DISCONNECT

METHODS

2.7 BATTERY REMOVAL AND INSTALLATION

3.0 OPERATIONS AND CONTROLS

3.1 INSPECTING THE VEHICLE

3.2 WHAT TO DO IF YOU HAVE A PROBLEM

3.3

VEHICLE

CONTROLS

3.3.1 KEYSWITCH

3.3.2

BATTERY STATE OF CHARGE METER

3.3.3 HORN

BUTTON

3.3.4 CHARGER

RECEPTACLE

3.3.5

LOW BATTERY RESET SWITCH

3.3.6 CHARGING

STATUS

LIGHTS

3.3.7 WARNING

LABEL

AND OPERATING INSTRUCTIONS

3.3.8 FOOT

TREADLE

PLATFORM

3.3.9 STEERING

HANDLE

BARS

3.4

VEHICLE

OPERATING

INSTRUCTIONS

3.4.1

DRIVING THE VEHICLE

3.4.2 PARKING
3.4.3 PRE-OPERATION

CHECKLIST

4.0 ELECTRIC

SYSTEM

4.1

IMPORTANT

INFORMATION

4.2 BATTERY INSPECTION & MAINTENANCE

4.3

BATTERY

CLEANING

4.4 CONDITIONS WHICH AFFECT CHARGING

4.5

BATTERY

CHARGING

4.5.1 CHARGER

INFORMATION

4.5.2 CHARGER

OPERATING

INSTRUCTIONS

4.5.3

LOW BATTERY RESET SWITCH

4.5.4 TROUBLE

SHOOTING

CHART

4.6 SPECIFIC GRAVITY TEST

4.7 TIPS FOR PROLONGING BATTERY LIFE

4.8 VEHICLE TROUBLESHOOTING

5.0 SERVICING

YOUR

VEHICLE

5.1 MAINTENANCE GUIDELINES

5.2 BRAKE SYSTEM

5.3

CLEANING

5.4 MAINTENANCE SCHEDULE - OWNER/OPERATOR

5.5 MAINTENANCE SCHEDULE - QUALIFIED TECHNICIAN

6.0 VEHICLE

STORAGE

6.1

BATTERY

PREPARATION

6.2

VEHICLE

PREPARATION

6.3 RETURNING VEHICLE TO SERVICE

Summary of Contents for CR-10 Chariot

Page 1: ...Owner s and Operator s Manual CR 10 Chariot Electric Vehicles PN 709642 03 5 2011 ...

Page 2: ... of Columbia ParCar Corp the material contained herein is accurate as of the date this publication was approved for printing Columbia ParCar Corp is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual Columbia ParCar Corp reserves the right to change specifications equipment or designs at any time without notice an...

Page 3: ...BEL AND OPERATING INSTRUCTIONS 3 3 8 FOOT TREADLE PLATFORM 3 3 9 STEERING HANDLE BARS 3 4 VEHICLE OPERATING INSTRUCTIONS 3 4 1 DRIVING THE VEHICLE 3 4 2 PARKING 3 4 3 PRE OPERATION CHECKLIST 4 0 ELECTRIC SYSTEM 4 1 IMPORTANT INFORMATION 4 2 BATTERY INSPECTION MAINTENANCE 4 3 BATTERY CLEANING 4 4 CONDITIONS WHICH AFFECT CHARGING 4 5 BATTERY CHARGING 4 5 1 CHARGER INFORMATION 4 5 2 CHARGER OPERATING...

Page 4: ...with Columbia ParCar Registration allows for more effective product support including product updates and warranty processing Please consult with your servicing dealer to verify or complete the registration process CHANGE HISTORY DATE DESCRIPTION BY 5 9 2011 Issued separated from Parts Service TB iii ...

Page 5: ... result in minor or moderate injury NOTICE Notices are messages not related to personal injury They will provide key information to prevent property damage and to assure procedures are more easily understood or implemented 1 2 VEHICLE DESCRIPTION The Chariot is a single passenger vehicle involving stand up operation This vehicle is designed to be driven on smooth surfaces in and around industrial ...

Page 6: ...t 4 Power System A Series Resistor Digit 5 System Voltage 1 12V normal Digit 6 VIN Spacer Special Product Digit 7 Controller Amperage 0 Not Applicable Digit 8 Axle Brake System Z Rear Mechanical Digit 9 Build Year H 2009 J 2010 K 2011 etc Letters I O not used Digit 10 Thru 13 Build Sequence 1234 1 5 VEHICLE SPECIFICATIONS Passenger Capacity 1 Max Speed MPH 9 Turning Curb to Curb in 79 Turning Inte...

Page 7: ...l repair Follow all procedures exactly and observe all safety messages stated in this manual Working on vehicles without following proper procedures and using proper equipment may result in vehicle damage or personal injury See Section 2 3 OPERATOR SAFETY INSTRUCTIONS Moving parts hazard When operating any vehicle in a stationary position avoid components which could snag clothing or cause sever i...

Page 8: ...ms Immediately report any accident or vehicle problem to your supervisor 2 4 SAFETY CONCERNS It is recommended that the operator and owner or renter of this vehicle comply with the OSHA requirements as stated in the Code of Federal Regulations Section 29 1910 178 Powered Industrial Truck Training Standard and the ANSI requirements as stated in Personnel and Burden Carriers ANSI B56 8 As a minimum ...

Page 9: ... to support vehicle weight An example is a 4 x 6 wooden block If vehicle is raised while loaded check that the load is secured before lifting Failure to do so could cause damage to the vehicle the load or cause personal injury 2 6 BATTERY DISCONNECT METHODS Figure 2 6 1 illustrates the battery configuration Disconnect both leads before performing any maintenance 2 7 BATTERY REMOVAL AND INSTALLATIO...

Page 10: ...to manufactures recommendation imprinted on tire sidewall Make sure that all wheel lugs are secure Check the body and other parts for obvious damage Look for body damage jagged edges etc that may cause personal injury Operate each of the following controls before turning on the power keyswitch Foot Treadle Steering Handle Bar NOTICE Each control should operate smoothly and easily without sticking ...

Page 11: ... while the vehicle is in motion Make sure the vehicle is completely stopped before changing direction To avoid injury speed in reverse should always be kept at a minimum The keyswitch should be in the vertical OFF position whenever the operator leaves the vehicle The switch is also designed to secure and disable the vehicle You can remove the key only when the key switch is in the OFF position 3 3...

Page 12: ...BEL and OPERATING INSTRUCTION Figure 3 3 1 Arrows G H Read the warning label and operating instruction information carefully before operating the vehicle Do not remove any nameplate warnings or instructions affixed to your Columbia Vehicle Promptly replace any that become damaged or removed Contact Columbia ParCar for replacements 3 3 8 FOOT TREADLE PLATFORM Figure 3 3 2 Arrow A The foot treadle p...

Page 13: ...isor Do not load cargo that can easily fall off this vehicle Do not exceed the cargo load capacity of this vehicle 3 4 2 PARKING If you will be away from this vehicle turn off the keyswitch remove the key and take the key with you If you park this vehicle on an incline block the wheels Do not block fire aisles fire equipment or stairways 3 4 3 PRE OPERATION CHECKLIST Before operating the vehicle a...

Page 14: ...es All batteries used in electric vehicles can explode Batteries produce explosive hydrogen gas at all times especially during charging or discharging Ventilate area when charging batteries Do not attempt to charge a battery if it is frozen or if the case is bulged excessively Frozen batteries can explode Properly dispose of the battery Do not smoke around batteries Keep sparks and flames away fro...

Page 15: ...ly enough to cover the plates before charging After batteries are fully charged fill cells to just below the bottom of the cell vents B Electrolyte level should not touch the bottom of the cell vents Do not overfill batteries Electrolyte expands and can overflow during charging Water added to replace the spillage dilutes the electrolyte and reduces its specific gravity Use only distilled water Veh...

Page 16: ...e given prior to using Battery efficiency is affected by temperature If the temperature of the outside air and or batteries is below 60º F battery capacity is reduced Batteries will require more frequent and longer charge periods in early spring fall and winter As batteries age they finish charge at progressively higher charge rates and tend to use more distilled water At this point in battery age...

Page 17: ...nt of electrical power stored in the battery Condition The ability of battery to store and deliver power NOTICE Batteries should be fully charged before performing specific gravity tests to determine battery condition Hydrometer tests of batteries not fully charged are misleading and inconclusive There are different type hydrometers Carefully read and follow the instructions supplied with your hyd...

Page 18: ...osion electrolyte level or state of charge Will not move Motor for loose wires open circuits Batteries for loose terminals corrosion electrolyte level or state of charge Brakes dragging Under inflated or flat tires Runs slow Wheels for binding do not spin freely If these test procedures do not resolve your vehicle problem contact your Columbia Dealer for service 4 6 ...

Page 19: ...ce exists Before starting the vehicle follow the recommended safety procedures in Chapter 2 SAFETY Avoid fire hazards and have fire protection equipment present in the work area Do not use flammable fluids for cleaning parts Work in a properly ventilated work area Regularly inspect and maintain in safe working condition the brakes steering mechanisms speed and directional control mechanisms warnin...

Page 20: ...tergents abrasives or cleaning solvents that contain ammonia aromatic solvents or alkaline material to clean cab 5 3 MAINTENANCE SCHEDULE OWNER OPERATOR Item Operation Weekly Monthly Semi Annual Lug nuts tight Tires Check tire pressure wear damage Dented rims Check electrolyte level As required clean battery terminals and wash cases Electrical Check the general condition of the electrical system c...

Page 21: ...treadle adjustment motor mounting hardware and drive chain adjustment Test batteries Electrical Inspect motor condition and operation Inspect brakes clean adjust replace as needed Brakes Adjust brakes Lubricate Control Speed Check contact bars for wear spring tension Rear wheel bearings grease or replace Lube Repack front wheel bearings Check front wheel bearing adjustment Steering Check fork spin...

Page 22: ...ged batteries Do not attempt to charge a battery that is frozen or if battery case is excessively bulged Frozen batteries can explode Properly dispose of the battery Table C indicates freezing points of batteries at different specific gravities TABLE C SPECIFIC GRAVITY FREEZE POINT O F O C 1 260 70 57 1 230 39 38 1 200 16 26 1 117 2 19 1 110 17 8 NOTICE Specific gravity readings are at 800 F Value...

Page 23: ...1115 Commercial Avenue Reedsburg WI 53959 Phone 608 524 8888 Fax 608 524 8380 800 222 4653 Web www parcar com ...

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