To remove the brakes (See Figure 4.2.3):
Raise and block up the rear of the vehicle.
On the drive wheel side, remove the drive chain master link (A) and the drive chain.
Remove the four wheel lug nuts holding the rear wheels to the rear hubs and remove the wheels.
Remove the dust cap.
Remove the cotter pin and castle nut from the spindle (B).
Remove the hub (C) from the spindle. On the drive wheel side, it will be necessary to depress the
treadle to release the brake before the hub with drum/sprocket assembly can be removed.
Remove 7/16" nut (D) from the bolt at the upper end of the treadle to brake assembly linkage and
disconnect the linkage.
Undo the springs and move the brake shoes aside allowing access to the backing plate (E) and the
backing plate retainer screws (not shown).
Remove brake backing plate retainer screws and brake backing plate spacer (F).
To install brakes:
Install the brake backing plate spacer and the brake backing plate. Use a thread-locking compound
on the brake backing plate retainer screws and tighten the screws, then loosen each screw 1/4 turn.
Connect the upper end of the treadle to the brake assembly linkage and torque the nut to 120 inch
pounds.
Temporarily install the brake shoes, hub with drum/sprocket assembly and castle nut on hub.
Depress rear of treadle to apply the brakes and to center brake assembly on spindle.
Carefully remove the castle nut, hub with drum/sprocket assembly and brake shoes without moving
the brake backing plate.
Torque the brake backing plate retainer screws to 200 inch pounds.
Install brake drum sprocket/hub assembly.
Install the hub on the spindle. On the drive wheel side it will be necessary to depress the treadle
before the hub with drum/sprocket assembly can be installed.
Install the castle nut on the spindle. Torque the castle nut to 120 inch pounds and then back the
castle nut off two slots and Install the cotter pin.
Install the dust cap.
On the drive wheel side, install the drive chain and master link. See Drive Chain Section 4.4 for
proper chain adjustment.
Install the wheels and lug nuts and torque to 65 foot pounds. Tighten lug nuts evenly in a star
pattern.
A
B
C
D
Figure 4.2.3
E
F
4-2
Summary of Contents for CR-10 Chariot
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