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© 2018 Columbus McKinnon Corporation. All Rights Reserved 

P/N: EL-680  REV AA JULY 2018 

 

Usage of hoists that do not involve lifting of the load on the lower 
hook or using hoists in the inverted position without special 
precaution may cause an accident resulting in injury and/or 
property damage. 

TO AVOID INJURY: 

Consult Columbus McKinnon for information concerning using 

hoists in these applications

 

 

 

Improper operation of a hoist can create a potentially hazardous 
situation which, if NOT avoided, could result in death, or serious 
injury. To avoid such a potentially hazardous situation, the 
operator shall: 

 

1. 

NOT operate a damaged, malfunctioning or unusually 
performing hoist. 

2. 

NOT operate the hoist until you have thoroughly read and 
understood this Operating, Maintenance and Parts Manual. 

3. 

NOT operate a hoist which has been modified. 

4. 

NOT lift more than rated load for the hoist. 

5. 

NOT use hoist with twisted, kinked, damaged, or worn load 
chain. 

6. 

NOT use the hoist to lift, support, or transport people. 

7. 

NOT lift loads over people. 

8. 

NOT operate a hoist unless all persons are and remain 
clear of the supported load. 

9. 

NOT operate unless load is centered under hoist. 

10.  NOT attempt to lengthen the load chain or repair damaged 

load chain. 

11.  Protect the hoist’s load chain from weld splatter or other 

damaging contaminants. 

12.  NOT operate hoist when it is restricted from forming a 

straight line from hook to hook in the direction of loading. 

13.  NOT use load chain as a sling, or wrap load chain around 

load. 

14.  NOT apply the load to the tip of the hook or to the hook 

latch. 

15.  NOT apply the load unless load chain is properly seated in 

the chain wheel(s) or sprocket(s). 

16.  NOT apply load if bearing prevents equal loading on all 

load supporting chains. 

17.  NOT operate beyond the limits of the load chain travel. 
18.  NOT leave load supported by the hoist unattended unless 

specific precautions have been taken. 

19.  NOT allow the load chain or hook to be used as an 

electrical or welding ground. 

20.  NOT allow the load chain or hook to be touched by a live 

welding electrode. 

21.  NOT remove or obscure the warnings on the hoist. 
22.  NOT operate a hoist on which the safety placards or decals 

are missing or illegible. 

23.  NOT operate a hoist unless it has been securely attached 

to a suitable support. 

24.  NOT operate a hoist unless load slings or other approved 

single attachments are properly sized and seated in the 
hook saddle. 

25.  Take up slack carefully - make sure load is balanced and 

load holding action is secure before continuing. 

26.  Shut down a hoist that malfunctions or performs unusually 

and report such malfunction. 

27.  Make sure hoist limit switches function properly. 
28.  Warn personnel of an approaching load. 

 
 

 

 

Improper operation of a hoist can create a potentially hazardous 
situation which, if not avoided, could result in minor or moderate 
injury. To avoid such a potentially hazardous situation, the 
operator shall: 
 

1. 

Maintain a firm footing or be otherwise secured when 
operating the hoist. 

2. 

Check brake function by tensioning the hoist prior to 
each lift operation. 

3. 

Use hook latches. Latches are to retain slings, chains, 
etc. under slack conditions only. 

4. 

Make sure the hook latches are closed and not 
supporting any parts of the load. 

5. 

Make sure the load is free to move and will clear all 
obstructions. 

6. 

Avoid swinging the load or hook. 

7. 

Make sure hook travel is in the same direction as 
shown on the controls. 

8. 

Inspect the hoist regularly, replace damaged or worn 
parts, and keep appropriate records of maintenance. 

9. 

Use the hoist manufacturer’s recommended parts 
when repairing the unit. 

10.  Lubricate load chain per hoist manufacturer’s 

recommendations. 

11.  NOT use the hoist load limiting or warning device to 

measure load. 

12.  NOT use limit switches as routine operating stops 

unless allowed by manufacturer. They are emergency 
devices only. 

13.  NOT allow your attention to be diverted from operating 

the hoist. 

14.  NOT allow the hoist to be subjected to sharp contact 

with other hoists, structures, or objects through misuse. 

15.  NOT adjust or repair the hoist unless qualified to 

perform such adjustments or repairs. 
 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SAFETY PRECAUTIONS 

 
Each Chester Electric Hoist is built in accordance with the 
specifications contained herein and at the time of manufacture 
complied with our interpretation of applicable sections of the 
*American Society of Mechanical Engineers Code B30.16 
“Overhead Hoists,” the National Electrical Code (ANSI/NFPA 70) 
and the Occupational Safety and Health Act. Since OSHA states 
the National Electrical Code applies to all electric hoists, installers 
are required to provide current overload protection and grounding 
[on the branch circuit section] in keeping with the code. Check 
each installation for compliance with the application, operation 
and maintenance sections of these articles. 
 
The safety laws for elevators, lifting of people and for dumbwaiters 
specify construction details that are not incorporated into the 
hoists. For such applications, refer to the requirements of 
applicable state and local codes, and the American National 
Safety Code for elevators, dumbwaiters, escalators and moving 
walks (ASME A17.1). Columbus McKinnon Corporation cannot be 
responsible for applications other than those for which CM 
equipment is intended. *Copies of this standard can be obtained 
from ASME Order Department, 22 Law Drive, Box 2300, Fairfield, 
NJ 07007-2300, U.S.A. 
 

THIS SYMBOL POINTS OUT IMPORTANT SAFETY 

INSTRUCTIONS WHICH IF NOT FOLLOWED COULD 
ENDANGER THE PERSONAL SAFETY AND/OR 
PROPERTY OF YOURSELF AND OTHERS. READ AND 
FOLLOW ALL INSTRUCTIONS IN THIS MANUAL AND 
ANY PROVIDED WITH THE EQUIPMENT BEFORE 
ATTEMPTING TO OPERATE YOUR CHESTER HOIST. 

Summary of Contents for CHESTER HOIST EL-680

Page 1: ..._____ Rated Load _________________________________________ RATED LOADS 1 TO 24 TONS Follow all instructions and warning for inspecting maintaining and operating this hoist The use of any hoist present...

Page 2: ...and parts services through a network of Master Parts Depots and Service Centers that are strategically located in the United States and Canada These facilities have been selected on the basis of their...

Page 3: ...of a hoist can create a potentially hazardous situation which if not avoided could result in minor or moderate injury To avoid such a potentially hazardous situation the operator shall 1 Maintain a fi...

Page 4: ...ecialized experience and study is essential to safe rigging operations For rigging information we recommend consulting a standard textbook on the subject Table of Contents Safety Precautions 3 5 Gener...

Page 5: ...s sizes of runway beams Other Chester Hoists and trolleys are built to fit a runway specified by our customers Regardless it is the customer s responsibility to apply such engineering calculations or...

Page 6: ...The hoist chain should not be wrapped around the load 2 The load should be attached to the hook by means of slings or other approved devices 3 The slings or other approved devices shall be seated prop...

Page 7: ...arts for signs of pitting or any deterioration of controls limit switches and push button station h Check chain container See Chain container installation notes ANNUAL INSPECTION Inspect the following...

Page 8: ...small loop of loose chain remains when the geared limit switch prevents further travel The peddle limit switch only acts If this switch falls 2 Brake Adjustment See Figure 1 a Remove nuts 1 and cover...

Page 9: ...parts have been altered replaced or repaired the hoist should be load tested The hoist should be tested using 100 percent of rated load TABLE 2 LUBRICATION PART LUBRICANT INSTRUCTIONS FREQUENCY Transm...

Page 10: ...IN REEVING 1 1 2 2 5 6 Ton 3 4 8 10 12 Ton 16 20 24 Ton FIGURE 3 LOAD SHEAVE TIMING T indicates three timing marks in alignment Unloaded Loop Loaded Side Unloaded Loop Loaded Side Unloaded Loop Loaded...

Page 11: ...d be traversed the entire length of the beam to check for beam interference pointe proper side clearance and effectiveness of the beam stops If everything is satisfactory the procedure should be repea...

Page 12: ...for wear Hook Moves in Wrong Direction 1 Three phase reversal 2 Improper connections 1 Reverse any two wires except the green ground wire at the power source 2 Check all connections against wiring dia...

Page 13: ...mation 1 Serial Number of your hoist see Figure 2 tor location 2 Your power supply voltage phase and cycles 3 Title of illustration for example 3 4 Ton bottom block assembly 4 Figure Number Part Name...

Page 14: ...he load block up allowing the hoist mechanism to fill the container Verify the chain is loading properly into the container WARNING Never load chain into the container by hand Hand loading will cause...

Page 15: ...WARRANTIES SET FORTH ABOVE SELLER MAKES NO OTHER WARRANTIES WITH RESPECT TO THE GOODS OR ANY REPLACEMENT PARTS WHETHER EXPRESSED OR IMPLIED INCLUDING ANY WARRANTIES OF MERCHANTABILITY FITNESS FOR A P...

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