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© 2018 Columbus McKinnon Corporation. All Rights Reserved 

P/N: EL-680  REV AA JULY 2018 

POST INSTALLATION INSPECTION 

After installation, but prior to placing this hoist into 
service, a post installation inspection should be per- 
formed using the checklist in the Maintenance and 
operating Procedures Section. 

OPERATION 

OPERATING PERSONNEL 

It is recommended that hoist operation be limited to 
the following personnel: 

a.  Appointed operators who have passed a 

practical operating examination. 

b.  Maintenance and test personnel when it is 

necessary in the performance of their duties. 

c.  Inspectors. 

GOOD OPERATING PRACTICES 

a.  The operator should not engage in any 

practice which will divert his attention while 
engaged in operating the hoist. 

b.  When an “out-of-order” sign is on the starting 

controls, the operator should not power the 
unit or start operations until the sign has been 
removed by a designated person. 

c.  Before starting the hoist, the operator should 

be certain that all personnel are clear. 

d.  The operator should familiarize himself with 

the equipment and its proper care. If 
adjustments or repairs are necessary or any 
damage known, or suspected, he should 
report the same promptly to the appointed 
person and should also notify the next 
operator of the damage upon changing shifts. 

e.  All controls, such as push button stations, 

brakes and limit switches should be tested by 
the operator before beginning a shift. If any 
controls do not operate properly, they should 
be adjusted or repaired before operations are 
started. 

HANDLING THE LOAD 

a.  Size of Load 

Do not load the hoist beyond the rated load, 
except for properly authorized tests. 

b.  Attaching the Load 

1) The hoist chain should not be wrapped 
around the load. 
2) The load should be attached to the hook by 
means of slings or other approved devices. 
3) The slings or other approved devices shall 
be seated properly in the saddle of the hook 
before operation. 

c.  Moving the Load 

1) The load should not be moved or lifted 
more than a few Inches until it is well-balanced 
on a sling or lifting device. 
2) Care should be taken In hoisting to be 
certain that: 

(a) 

Holst chain is not kinked or 
twisted. 

(b) 

Load does not contact any 
obstructions. 

(c) 

Multiple part chains are not 
twisted about each other. 

3) No hoist should be operated until the hoist 
unit is centered over the load. 
4) The operator should test the brake each 
time a load approaching the rated load is 
handled by raising the load just enough to 
clear the floor or supports, and check for brake 
action. The lift should be continued after the 
operator is assured the brake is operating 
property. 
5) The operator should Inch the hoist into 
engagement with a load, and avoid 
unnecessary stops and starts. 

INSPECTION 

Inspection procedures are divided into three general 
classifications based upon the Intervals at which 
inspection should be performed. Deficiencies should 
be carefully examined and corrected. The Intervals 
between Inspections will vary due to operating 
conditions and amount of use. The following 
Inspection intervals are based on intermittent use 
under normal environmental conditions. If the hoist is 
used more than intermittently or under adverse 
environmental conditions. It should be inspected more 
frequently. 

DAILY INSPECTION 

Inspect the following items daily before operating hoist: 

a.  Check all controls and operating mechanisms 

for proper operation. 

b.  Check limit switches and brake for proper 

operation. 

c.  Check hooks for deformations, chemical 

damage or cracks. Replace any hook showing 
any of these signs. 

 

 

 

Summary of Contents for CHESTER HOIST EL-680

Page 1: ..._____ Rated Load _________________________________________ RATED LOADS 1 TO 24 TONS Follow all instructions and warning for inspecting maintaining and operating this hoist The use of any hoist present...

Page 2: ...and parts services through a network of Master Parts Depots and Service Centers that are strategically located in the United States and Canada These facilities have been selected on the basis of their...

Page 3: ...of a hoist can create a potentially hazardous situation which if not avoided could result in minor or moderate injury To avoid such a potentially hazardous situation the operator shall 1 Maintain a fi...

Page 4: ...ecialized experience and study is essential to safe rigging operations For rigging information we recommend consulting a standard textbook on the subject Table of Contents Safety Precautions 3 5 Gener...

Page 5: ...s sizes of runway beams Other Chester Hoists and trolleys are built to fit a runway specified by our customers Regardless it is the customer s responsibility to apply such engineering calculations or...

Page 6: ...The hoist chain should not be wrapped around the load 2 The load should be attached to the hook by means of slings or other approved devices 3 The slings or other approved devices shall be seated prop...

Page 7: ...arts for signs of pitting or any deterioration of controls limit switches and push button station h Check chain container See Chain container installation notes ANNUAL INSPECTION Inspect the following...

Page 8: ...small loop of loose chain remains when the geared limit switch prevents further travel The peddle limit switch only acts If this switch falls 2 Brake Adjustment See Figure 1 a Remove nuts 1 and cover...

Page 9: ...parts have been altered replaced or repaired the hoist should be load tested The hoist should be tested using 100 percent of rated load TABLE 2 LUBRICATION PART LUBRICANT INSTRUCTIONS FREQUENCY Transm...

Page 10: ...IN REEVING 1 1 2 2 5 6 Ton 3 4 8 10 12 Ton 16 20 24 Ton FIGURE 3 LOAD SHEAVE TIMING T indicates three timing marks in alignment Unloaded Loop Loaded Side Unloaded Loop Loaded Side Unloaded Loop Loaded...

Page 11: ...d be traversed the entire length of the beam to check for beam interference pointe proper side clearance and effectiveness of the beam stops If everything is satisfactory the procedure should be repea...

Page 12: ...for wear Hook Moves in Wrong Direction 1 Three phase reversal 2 Improper connections 1 Reverse any two wires except the green ground wire at the power source 2 Check all connections against wiring dia...

Page 13: ...mation 1 Serial Number of your hoist see Figure 2 tor location 2 Your power supply voltage phase and cycles 3 Title of illustration for example 3 4 Ton bottom block assembly 4 Figure Number Part Name...

Page 14: ...he load block up allowing the hoist mechanism to fill the container Verify the chain is loading properly into the container WARNING Never load chain into the container by hand Hand loading will cause...

Page 15: ...WARRANTIES SET FORTH ABOVE SELLER MAKES NO OTHER WARRANTIES WITH RESPECT TO THE GOODS OR ANY REPLACEMENT PARTS WHETHER EXPRESSED OR IMPLIED INCLUDING ANY WARRANTIES OF MERCHANTABILITY FITNESS FOR A P...

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