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© 

2019

 

Columbus McKinnon Industrial Products GmbH 

Single-phase alterning current: 230V (1P+N+PE) 50Hz with 16A Schukostecker 
 
• A 4-core (3-phase device) or 3-core (1-phase device), insulated cable with a flexible braid (heavy rubber cable) must be used for the 
mains connection. The earth wire must be longer than the current-carrying wires. The cross-section must be min. 1.5 mm² and the cable 
length a maximum of 50 m. 
• Fuse protection for the different models are shown in the table. 
• The ends of the cable must be fitted with wire end sleeves. 

 

 

 

Wire rope installation 

Attention: Always wear protection gloves for handling wire ropes. 

• Use the original Yale wire ropes exclusively. 
• Make sure that the wire rope has the correct diameter and an adequate length. 
• Always uncoil the wire rope properly and without a spin (caused by the rotation with reel) Otherwise, the wire rope could get entangled 
while being coiled/uncoiled on the drum and become unusable. 
• Examine the condition of the wire rope: 
- Cable eye/pressure grouting not damaged? 
- For ropes with hooks: the fuse hatch is intact, hooks are not bent? 
- Proper rope tip without visible damage along the entire length? 
- Rope must always be mildly lubricated! 
Use simple multi-purpose oil or grease for lubrication. 
Molybdenum disulphide (MoS2) or PTFE containing lubricants are not to be used. 
 
Inserting the rope: 
- Connect the supply voltage. 
- Install spring-kit assembly for limit switches (support-hook side) 
 Installation sequence: Mounting sleeve with cylinder pins (2x), spring and switching plate. 
- Then the top of the supporting cable (2), is pushed through the opening of the rocker switch (5) from below into the device until, 
between cable strip (1) and pulley (4), it touches the traction sheave (3). (The view from the motor side, left-hand side of the rocker 
switch is shown in the illustration below) 
By pressing the ON button and simultaneously pushing the support rope, the independent transporting of the support rope is achieved. 
The support rope then runs through the opposite opening of the rocker switch, back out of the device. 
If the cable does not run in, check whether the rope is in good condition and if the ON button has been pressed, and possibly change 
the motor's direction of rotation (using phase inverter in the CEE plug). 
- Install second spring-kit in reverse order: 
Switch plate, spring and mounting sleeve with two cylinder pins. The mounting sleeve is fixed approximately 3 cm above the top of the 
cable (hand tighten cylinder pins). 

 

 

www.hoistandwinch.co.uk

Summary of Contents for Yale Mtrac Mini

Page 1: ...Products GmbH EN Translated Operating Instructions Also applicable for special versions Endless winch YaleMtrac Mini Columbus McKinnon Industrial Products GmbH Yale Allee 30 42329 Wuppertal Germany w...

Page 2: ...9 Theoretical service life 19 Regulations 19 Safety equipment 19 Correct operation 19 Incorrect operation 20 Assembly 22 Electrical Connection 22 Inspection before initial operation 26 Operation 27 In...

Page 3: ...Before the initial start up a check must be performed by a competent person as per the mandatory accident prevention rules applicable in the user s country as well as in accordance with the recognised...

Page 4: ...ions but also the conditions for inspection and maintenance must be complied with If defects are found or abnormal noise is to be heard stop using the hoist trolley immediately ATTENTION Disconnect th...

Page 5: ...sling rope Do not pull the rope over edges Do not tie knots in the rope or extend or shorten it by using rope clamps screws or similar Ropes must not be repaired The loose end of the rope must not be...

Page 6: ...e the rope not included in delivery scope Installation of the Yale continuous winch The Yale continuous winches are to be fastened in such a way that when viewed from any direction the loaded rope alw...

Page 7: ...pe must always be mildly lubricated Use simple multi purpose oil or grease for lubrication Molybdenum disulphide MoS2 or PTFE containing lubricants are not to be used Inserting the rope Connect the su...

Page 8: ...h suspension bolt 14 and retaining ring 2 Then install suspension bar on the main unit with suspension bolts 5 and roll pin 4 Slide support rope with the tip of the cable through the spring kit 6 and...

Page 9: ...load of the rope so that the wedge and rope settle in The wedge must be seated accurately before the system is put into operation The dead rope end must be secured so that the rope is prevented from p...

Page 10: ...ing the upward movement The load movement must be stopped immediately INSPECTION BEFORE INITIAL OPERATION According to the existing national international accident prevention or safety specifications...

Page 11: ...suitable training and be competent Operators are to be specifically nominated by the company and must be familiar with all relevant safety regulations of the country of use Application or fastening o...

Page 12: ...ple The load is then distributed to several rope falls The following requirements must be fulfilled A competent person must establish that the load capacity of the return pulley is adequate The return...

Page 13: ...that uses original Yale spare parts The inspection mainly consisting of a visual inspection and a function check must determine that all safety devices are complete and fully operational and cover the...

Page 14: ...ons and it does not require any special inspection Under more difficult conditions make sure that sufficient volume of air is provided to the motor at all times For this the unit must be regularly cle...

Page 15: ...31 2019 Columbus McKinnon Industrial Products GmbH w w w h o i s t a n d w i n c h c o u k...

Page 16: ...32 2019 Columbus McKinnon Industrial Products GmbH w w w h o i s t a n d w i n c h c o u k...

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