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15

15

 Mtrac winch for passenger elevation

Platform runs on for 
more than 20 cm af-
ter the DOWN button 
has been released

S Brake defective/worn

a)  Brake rotor worn

 

b)  Air gap incorrectly adjusted

a)  Have the winch repaired

b)  Adjust air gap correctly

T Brake wet/aquaplaning

Make sure that the brake is dry (e.g. by 
means of protective cover), only con-
tinue travelling if the brake works

Contact Yale Industrial Products or an authorised hoist service company, if the steps mentioned above do not result in clarifying and elimi-
nating the cause.

6. Maintenance

Date/performed by

Regulations

Item to be checked

Description

Each working day

by the 

supervisor

DIN EN 1808
Safety requirements on Sus-
pended Access Equipment

Fastening parts

In section 4.2

Yale winch

In section 4.2

Yale safety lock

In section 4.2

Each week

by the 

supervisor

DIN15020 sh. 2/ISO 4309

Wire ropes

In section 6.2 A

DIN EN 1808

Electrical cables

In section 6.2 A

Annually

by a 

competent person

DIN EN 1808, BGV D8 
(Winches, lifting and towing 
devices)

Entire installation

Yale endless winch

In section 6.2 B

After 200 h (M2/1C

m

or 400 h (M3/1B

m

), at 

the latest, 

by 

Yale Indus-

trial Products

EN14492-1,  
BGV D8 (Winches, lifting and 
towing devices)

General overhaul of the 
Yale endless winch and 
Yale safety lock

In section 6.2 B

Use common multi-purpose oil or grease for lubricating. 
Do not use any lubricants which contain molybdenum 
disulphide (MoS

2

) or PTFE!

C) Motor and motor brake

The electro-motor of the winch is maintenance-free.
Clean the motor cover if it is extremely dirty to make sure that the motor 
is supplied with enough air.

The motor brake is maintenance-free; it must, however, be kept free of 
oil and grease!
Only clean in the case of exceptional operation conditions and in the case 
of strong dirt accumulation.

6.1 Maintenance and servicing

A) Rope drive and gearbox

Rope drive and gearbox are almost maintenance-free.
Lubricating the ropes on a regular basis provides the rope drive with 
sufficient lubrication.

The service life of the rope drive is considerably increased 
by lubrication. The traction of the rope is not affected by 
proper lubrication.

B) Wire ropes

• Wire ropes must always be slightly lubricated. Ensure that they are 

clean, i.e. do not deposit them on dusty ground or in dirty surroundings.

• Never use wire ropes to fix a load.

• Always wind and unwind the wire ropes properly on/from the reels.

• Never pull wire ropes over edges.

Summary of Contents for YaleMtrac

Page 1: ...g 1000 kg Translation of original operating and maintenance instructions COLUMBUS McKINNON Industrial Products GmbH P O Box 11 01 53 D 42301 Wuppertal Germany Yale Allee 30 D 42329 Wuppertal Germany 4...

Page 2: ...ess winch 8 3 4 Yale control system 8 A Control system for one winch for passenger elevation with control pendant 8 B Control system for one winch for passenger elevation 8 C Control system for two wi...

Page 3: ...own instructions for the suspended access equipment For meeting the requirements of the EC machinery directive and further applicable standards it is not sufficient to merely attach these instruction...

Page 4: ...to turn loads during operation anti twist swivels must be provided and or the manufacturer must be consulted Avoid excessive inching operation by frequent brief actuation of the control switch For lif...

Page 5: ...peed Therefore the rope length i e the lifting height is virtually unlimited All Yale winches for the transport of persons feature an overload switch off device in compliance with DIN EN1808 which is...

Page 6: ...tch off The fitted overload switch off switches off UP travel in the event of an overload At the same time a warning signal buzzer is triggered which only stops if the cause of overloading has been el...

Page 7: ...e covered by the design of Yale winches for passenger elevation and Yale safety locks Since the overload switch off is normally set to the maximum load capacity of the winch in the factory the operati...

Page 8: ...provided with a strain relief arrangement Motor and if required emergency stop limit switch can be connected to the control system by means of plug connectors For this type of control system the main...

Page 9: ...se the towing rope as an attachment rope and never wind it around the load Ensure unrestricted rope lead off from the winch Never pull the rope over edges The rope must always be slightly lubricated U...

Page 10: ...pes and safety ropes for damage at weekly intervals in accordance with section 6 2 A and replace them as required In order to increase the service life of the wire ropes make sure that they are clean...

Page 11: ...ened only for safety lock type YISL in the case of an inclined position of more than 10 only for safety lock type YISL on platforms with two winches fitted to the ends with safety lock closed manually...

Page 12: ...system for safety Problem Possible cause Fault elimination Platform only travels down but not up motor does not turn when the UP button is pushed Only continue travelling if there no longer is a safet...

Page 13: ...YISL c Winch speed too high with safety lock YOSL d Triggering speed too low with safety lock YOSL a Travel up until the loaded suspen sion rope opens the safety lock b Travel up lower end of the plat...

Page 14: ...Industrial Products O Safety cut off due to overheat ing a One of the phases is missing b Motor cooling insufficient c Overvoltage or undervoltage a Check repair fuse links supply line and connections...

Page 15: ...1Bm at the latest by Yale Indus trial Products EN14492 1 BGV D8 Winches lifting and towing devices General overhaul of the Yale endless winch and Yale safety lock In section 6 2 B Use common multi pur...

Page 16: ...with kink Figure 6 Wire rope with bend B Safety check by a competent person A competent person has been enabled to carry out safety checks on Yale winches for passenger elevation and Yale safety locks...

Page 17: ...7 17 Mtrac winch for passenger elevation Inspection comments Inspection before initial operation on by Date of initial operation Recurring inspections Date Findings Repairs Test on by competent person...

Page 18: ...18 18 Mtrac winch for passenger elevation...

Page 19: ...19 19 Mtrac winch for passenger elevation...

Page 20: ...20 20 Mtrac winch for passenger elevation...

Page 21: ...21 21 Mtrac winch for passenger elevation...

Page 22: ...22 22 Mtrac winch for passenger elevation...

Page 23: ...23 23 Mtrac winch for passenger elevation...

Page 24: ...ist einer Koformit tsbewertung nach EG Richtlinie Maschinen 2006 42 EG unterzogen worden ist und die Anforderungen erf llt Bezeichnung der Maschine Personenwinde YaleMtrac Mod YMT 5 9 P8 Mod YMT 5 18...

Page 25: ...rtly completed machinery has been incorporated has been subjected to a conformity evaluation in accordance with EC Machinery Directive 2006 42 EC and ful ls all requirements Designation of machinery Y...

Page 26: ...d Laser Park Industrial Area Honeydew Phone 00 27 0 11 794 29 10 Fax 00 27 0 11 794 35 60 Web Site www yalejhb co za E mail info yalejhb co za Yale Lifting Solutions Pty Ltd P O Box 592 Magaliesburg 1...

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