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 Mtrac winch for passenger elevation

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F2) Yale safety lock type YOSL  
 

(Yale overspeed safety lock)

In the YOSL Yale safety lock, the speed of the safety rope running through 
it is constantly scanned.

In the event of overspeed, the clamping mechanism is automatically closed. 
After unloading, the system can be released again by hand using a lever.

The YOSL safety lock protects the access equipment against:

• Rupture of the suspension rope,

• Failure of the winch,

• Overspeed caused by being caught or stopped during downward travel 

resulting in the suspension rope being no longer tightened.

Separate operating and assembly instructions are available 
for Yale safety locks!

The safety lock type YISL 

must not

 be used for access 

equipment with only one suspension!

G) Emergency limit switch UP

For safety reasons, at least one limit or emergency-limit switch should be 
fitted at the top for each Yale winch for passenger elevation which, when 
triggered, immediately stops all movements of the load.

For this purpose, a stop plate must be fitted on the suspension rope under 
the rope swaging which triggers the limit switch.

Maintain a safety clearance of at least 1.0 m to the winch.

If there are any obstacles protruding into the path of the load, the stop 
plate must be lowered so that the winch always stops early enough.

When an emergency-limit switch has been approached, no 
further electrical movement is possible.
This means that the winch then must be lowered with the 
manual descent (see section 2.6 C) until the actuating lever 
of the emergency-limit switch is free again.

2.7 Information on remaining risks

Remaining risks exist which cannot be covered by the 
design of Yale winches for passenger elevation and Yale 
safety locks:

• Since the overload switch-off is normally set to the maximum load 

capacity of the winch in the factory, the operating company must 
check, if the useful load of the lifting tackle also corresponds to the 
value of the overload switch-off and/or to the useful load of the winch.

If this check shows that a lower value is required, the overload switch-off 
must be adjusted accordingly, either ex-works or by a trained person 
or the specified useful load of the winch must be reduced.

• Yale safety locks can only perform their safety function, if the safety rope 

between safety lock and the upper rope suspension is constantly kept 
tightened, i.e. slack rope must always be prevented! For this reason, 
an appropriate tensioning weight of up to approx. 10 kg must always 
be fitted on the loose end of the safety ropes at a height of approx. 
20 cm above the ground.

3.  Putting the winch into service

3.1 Basic principles

The manufacturer is responsible for ensuring that the suspended access 
equipment and the corresponding the suspension structure comply with 
all relevant regulations.
In the sense of the EC machinery directive a manufacturer of access 
equipment is defined as a person who assemblies attachments for the 
lifting of persons (access equipment) from individual components such 
as winches, catching devices, platforms and suspension structures.

3.2 Necessary components

• Yale winch(es) for passenger elevation with appropriate useful load;

• Yale safety lock(s) with at least the same useful load as the Yale 

winch(es)

• Original Yale rope(s) with an appropriate length

• Connection cable with an appropriate length

• If necessary, rope sheave(s) with an appropriate useful load for return-

ing/reeving the rope.

Yale safet

y loc

k t

ype YISL

Yale safet

y loc

k t

ype Y

OSL

Summary of Contents for YaleMtrac

Page 1: ...g 1000 kg Translation of original operating and maintenance instructions COLUMBUS McKINNON Industrial Products GmbH P O Box 11 01 53 D 42301 Wuppertal Germany Yale Allee 30 D 42329 Wuppertal Germany 4...

Page 2: ...ess winch 8 3 4 Yale control system 8 A Control system for one winch for passenger elevation with control pendant 8 B Control system for one winch for passenger elevation 8 C Control system for two wi...

Page 3: ...own instructions for the suspended access equipment For meeting the requirements of the EC machinery directive and further applicable standards it is not sufficient to merely attach these instruction...

Page 4: ...to turn loads during operation anti twist swivels must be provided and or the manufacturer must be consulted Avoid excessive inching operation by frequent brief actuation of the control switch For lif...

Page 5: ...peed Therefore the rope length i e the lifting height is virtually unlimited All Yale winches for the transport of persons feature an overload switch off device in compliance with DIN EN1808 which is...

Page 6: ...tch off The fitted overload switch off switches off UP travel in the event of an overload At the same time a warning signal buzzer is triggered which only stops if the cause of overloading has been el...

Page 7: ...e covered by the design of Yale winches for passenger elevation and Yale safety locks Since the overload switch off is normally set to the maximum load capacity of the winch in the factory the operati...

Page 8: ...provided with a strain relief arrangement Motor and if required emergency stop limit switch can be connected to the control system by means of plug connectors For this type of control system the main...

Page 9: ...se the towing rope as an attachment rope and never wind it around the load Ensure unrestricted rope lead off from the winch Never pull the rope over edges The rope must always be slightly lubricated U...

Page 10: ...pes and safety ropes for damage at weekly intervals in accordance with section 6 2 A and replace them as required In order to increase the service life of the wire ropes make sure that they are clean...

Page 11: ...ened only for safety lock type YISL in the case of an inclined position of more than 10 only for safety lock type YISL on platforms with two winches fitted to the ends with safety lock closed manually...

Page 12: ...system for safety Problem Possible cause Fault elimination Platform only travels down but not up motor does not turn when the UP button is pushed Only continue travelling if there no longer is a safet...

Page 13: ...YISL c Winch speed too high with safety lock YOSL d Triggering speed too low with safety lock YOSL a Travel up until the loaded suspen sion rope opens the safety lock b Travel up lower end of the plat...

Page 14: ...Industrial Products O Safety cut off due to overheat ing a One of the phases is missing b Motor cooling insufficient c Overvoltage or undervoltage a Check repair fuse links supply line and connections...

Page 15: ...1Bm at the latest by Yale Indus trial Products EN14492 1 BGV D8 Winches lifting and towing devices General overhaul of the Yale endless winch and Yale safety lock In section 6 2 B Use common multi pur...

Page 16: ...with kink Figure 6 Wire rope with bend B Safety check by a competent person A competent person has been enabled to carry out safety checks on Yale winches for passenger elevation and Yale safety locks...

Page 17: ...7 17 Mtrac winch for passenger elevation Inspection comments Inspection before initial operation on by Date of initial operation Recurring inspections Date Findings Repairs Test on by competent person...

Page 18: ...18 18 Mtrac winch for passenger elevation...

Page 19: ...19 19 Mtrac winch for passenger elevation...

Page 20: ...20 20 Mtrac winch for passenger elevation...

Page 21: ...21 21 Mtrac winch for passenger elevation...

Page 22: ...22 22 Mtrac winch for passenger elevation...

Page 23: ...23 23 Mtrac winch for passenger elevation...

Page 24: ...ist einer Koformit tsbewertung nach EG Richtlinie Maschinen 2006 42 EG unterzogen worden ist und die Anforderungen erf llt Bezeichnung der Maschine Personenwinde YaleMtrac Mod YMT 5 9 P8 Mod YMT 5 18...

Page 25: ...rtly completed machinery has been incorporated has been subjected to a conformity evaluation in accordance with EC Machinery Directive 2006 42 EC and ful ls all requirements Designation of machinery Y...

Page 26: ...d Laser Park Industrial Area Honeydew Phone 00 27 0 11 794 29 10 Fax 00 27 0 11 794 35 60 Web Site www yalejhb co za E mail info yalejhb co za Yale Lifting Solutions Pty Ltd P O Box 592 Magaliesburg 1...

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