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 Mtrac winch for passenger elevation

3.3 Fixing of the Yale winch

A) Mounting material

Yale winches for passenger elevation of the YMT-P series can either be 
fixed with two M10 bolts (for the double-shear connection use two of the 
four boreholes dia. D that are not diagonally arranged!), with four M10 
bolts (for the single-shear connection use all four boreholes dia. D) or with 
one M16 bolt (use borehole dia. C!) and by applying self-locking nuts.

Bolts must be long enough so that they only carry by the barrel and 
never by the thread (use spacers if necessary).

The strength class must be at least 8.8. Higher strength classes (10.9 
and in particular 12.9) should not be used since these bolts, especially 
the galvanized version, tend to become brittle.

Instead of the M10 bolts, studs or similar with at least the same strength 
may also be used.

A load bolt with a dia. of 16 mm is included in the scope of supply of 
every winch.

B) Fixing of the Yale winch

Fix Yale winches in such a way that the loaded suspension 
rope always enters the winch vertically from all directions!

We recommend that Yale Industrial Products be contacted for planning the 
fastening arrangement of the winch, as required.

In any case the structure for suspending the suspension rope and safety 
rope as well as the component on which the winch and the safety lock are 
fixed must have 

at least 4 times the load capacity 

(plastic deformation 

permissible) compared with the useful load of the winch and/or the safety 
lock in order to meet the requirements of standard EN 1808.

3.4 Yale control systems

A) Control system for one winch for passenger elevation with 
control pendant

A CEE-16A plug is provided on the control system for one winch for 
power supply to the winch for passenger elevation. The control cable is 
connected by means of a cable union. Always make sure that the control 
cable is provided with a strain relief arrangement. 

Motor and, if required, emergency-stop limit switch can be connected 
to the control system by means of plug connectors.

For this type of control system, the mains voltage supply 
must be protected by means of an overcurrent protective 
device and a 30 mA current-operated earth-leakage circuit-
breaker.

B) Control system for one winch for passenger elevation

A CEE-16A plug is provided on the control system for one winch for 
power supply to the winch for passenger elevation. The control elements 
for operating the winch for passenger elevation and the emergency-stop 
pushbutton are arranged on the door of the switching cabinet of the 
control system. The main switch of the winch for passenger elevation is 
also located on the control system.

Motor and, if required, emergency-stop limit switch can be connected 
to the control system by means of plug connectors.

C) Control system for two winches for passenger elevation

A CEE-16A plug is provided on the control system for two winches for 
power supply to the winches for passenger elevation. The control ele-
ments for operating the winch for passenger elevation and the emergency-
stop pushbutton are arranged on the door of the switching cabinet of the 
control system. The main switch of the winch for passenger elevation is 
also located on the control system.

The two motors and, if required, emergency-stop limit switches can be 
connected to the control system by means of plug connectors.

3.5 Power supply 

The manufacturer of the access equipment is responsible for the connection 
of the Yale winches for passenger elevation. It is essential that the circuit 
diagrams included in the supply be taken into account.

Complete the electrical connection of the winches in ac-
cordance with EN 60204-1or EN 60204-32. Always pull 
the power plug before opening any control system.

1)  Always check whether mains voltage and motor voltage match

 

Three-phase current: 400 V (3P+N+PE), 50 Hz with 16 A CEE plug

2)  For min. cross sections of the supply cables, comply with the following 

table!

Summary of Contents for YaleMtrac

Page 1: ...g 1000 kg Translation of original operating and maintenance instructions COLUMBUS McKINNON Industrial Products GmbH P O Box 11 01 53 D 42301 Wuppertal Germany Yale Allee 30 D 42329 Wuppertal Germany 4...

Page 2: ...ess winch 8 3 4 Yale control system 8 A Control system for one winch for passenger elevation with control pendant 8 B Control system for one winch for passenger elevation 8 C Control system for two wi...

Page 3: ...own instructions for the suspended access equipment For meeting the requirements of the EC machinery directive and further applicable standards it is not sufficient to merely attach these instruction...

Page 4: ...to turn loads during operation anti twist swivels must be provided and or the manufacturer must be consulted Avoid excessive inching operation by frequent brief actuation of the control switch For lif...

Page 5: ...peed Therefore the rope length i e the lifting height is virtually unlimited All Yale winches for the transport of persons feature an overload switch off device in compliance with DIN EN1808 which is...

Page 6: ...tch off The fitted overload switch off switches off UP travel in the event of an overload At the same time a warning signal buzzer is triggered which only stops if the cause of overloading has been el...

Page 7: ...e covered by the design of Yale winches for passenger elevation and Yale safety locks Since the overload switch off is normally set to the maximum load capacity of the winch in the factory the operati...

Page 8: ...provided with a strain relief arrangement Motor and if required emergency stop limit switch can be connected to the control system by means of plug connectors For this type of control system the main...

Page 9: ...se the towing rope as an attachment rope and never wind it around the load Ensure unrestricted rope lead off from the winch Never pull the rope over edges The rope must always be slightly lubricated U...

Page 10: ...pes and safety ropes for damage at weekly intervals in accordance with section 6 2 A and replace them as required In order to increase the service life of the wire ropes make sure that they are clean...

Page 11: ...ened only for safety lock type YISL in the case of an inclined position of more than 10 only for safety lock type YISL on platforms with two winches fitted to the ends with safety lock closed manually...

Page 12: ...system for safety Problem Possible cause Fault elimination Platform only travels down but not up motor does not turn when the UP button is pushed Only continue travelling if there no longer is a safet...

Page 13: ...YISL c Winch speed too high with safety lock YOSL d Triggering speed too low with safety lock YOSL a Travel up until the loaded suspen sion rope opens the safety lock b Travel up lower end of the plat...

Page 14: ...Industrial Products O Safety cut off due to overheat ing a One of the phases is missing b Motor cooling insufficient c Overvoltage or undervoltage a Check repair fuse links supply line and connections...

Page 15: ...1Bm at the latest by Yale Indus trial Products EN14492 1 BGV D8 Winches lifting and towing devices General overhaul of the Yale endless winch and Yale safety lock In section 6 2 B Use common multi pur...

Page 16: ...with kink Figure 6 Wire rope with bend B Safety check by a competent person A competent person has been enabled to carry out safety checks on Yale winches for passenger elevation and Yale safety locks...

Page 17: ...7 17 Mtrac winch for passenger elevation Inspection comments Inspection before initial operation on by Date of initial operation Recurring inspections Date Findings Repairs Test on by competent person...

Page 18: ...18 18 Mtrac winch for passenger elevation...

Page 19: ...19 19 Mtrac winch for passenger elevation...

Page 20: ...20 20 Mtrac winch for passenger elevation...

Page 21: ...21 21 Mtrac winch for passenger elevation...

Page 22: ...22 22 Mtrac winch for passenger elevation...

Page 23: ...23 23 Mtrac winch for passenger elevation...

Page 24: ...ist einer Koformit tsbewertung nach EG Richtlinie Maschinen 2006 42 EG unterzogen worden ist und die Anforderungen erf llt Bezeichnung der Maschine Personenwinde YaleMtrac Mod YMT 5 9 P8 Mod YMT 5 18...

Page 25: ...rtly completed machinery has been incorporated has been subjected to a conformity evaluation in accordance with EC Machinery Directive 2006 42 EC and ful ls all requirements Designation of machinery Y...

Page 26: ...d Laser Park Industrial Area Honeydew Phone 00 27 0 11 794 29 10 Fax 00 27 0 11 794 35 60 Web Site www yalejhb co za E mail info yalejhb co za Yale Lifting Solutions Pty Ltd P O Box 592 Magaliesburg 1...

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