COMAC ULTRA 100B, Use And Maintenance Manual

Page 1: ...MANUAL USE AND MAINTENANCE ULTRA 85B ULTRA 100B ED 01 2009 EN Doc 10004922 Ver AB...

Page 2: ...he present catalog is forbidden by law The company reserves itself the right to bring changes of technical character and or of endowment The images are meant of pure reference and not binding in terms...

Page 3: ...TERIES INTO THE MACHINE 10 4 CONNECTION OF THE BATTERY CONNECTOR 10 5 CONNECTION OF THE BATTERY CHARGER 11 6 RECHARGE OF THE BATTERIES 11 7 LEVEL INDICATOR FOR THE CHARGE OF THE BATTERIES 11 8 SQUEEGE...

Page 4: ...oor cleaning machine which using the mechanic abrasive action of two rotary brushes and the chemical action of a solution water detergent is able to clean any type of floor picking up during its advan...

Page 5: ...Movement speed km h 0 6 5 0 6 5 Max gradient at full load 10 10 Suction motor V 36 36 Suction motor W 670 670 Suction vacuum mbar 190 190 Rear elastic wheel mm 370x105 370x105 Solution tank l 200 200...

Page 6: ...or when operating Symbol denoting brush It is used to indicate the brushes motor switch Symbol denoting suction motor It is used to indicate the suction motor switch Symbol denoting the batteries Symb...

Page 7: ...oting up down of the squeegee It is used to indicate the commutator for the squeegee lifting Symbol denoting the lowered brush base It is used to indicate the green lamp which means presence of brush...

Page 8: ...used on the dashboard to denote the key switch to turn on or turn off the machine Symbol denoting some functionality problem It is used on the dashboard to indicate the red lamp which shows anomalies...

Page 9: ...IMBOLOGY USED IN THE USER MANUAL Denotes the waste disposal Follow the regulations Denotes the risk of gas exhalation and the corrosive liquid leakage Denotes the fire hazard Do not approach with flam...

Page 10: ...hesion conditions Do not exceed over the limit gradient stated to avoid conditions of instability When the machine is in parking position take off the key and insert the parking brake The machine has...

Page 11: ...dimensions are ULTRA 85B ULTRA 100B A 1760 mm B 1335 mm C 2135 mm A C B 2 HOW TO UNPACK THE MACHINE 1 Take off the outer package 2 The machine is fixed on the pallet with wooden wedges which block the...

Page 12: ...ll the batteries in the battery compartment The first one is to lift up the seat support until the seat lean on the steering wheel Put the battery in the compartment by the upper opening letting the f...

Page 13: ...arging within a few minutes after that the signal lamp of discharged batteries begins to blink NOTE Never leave the batteries completely discharged even if the machine is not being used When rechargin...

Page 14: ...ut 5 mm If it is necessary to increase the rubber bending in the central part then tilt the squeegee body backwards loosen the adjuster nut 1 and rotate the knob 2 counter clockwise If the rubber bend...

Page 15: ...rush so that the buttons are pushed towards their retaining springs until the brush is clamped in place The figure shows the direction of rotation for the coupling of the right brush The left brush ha...

Page 16: ...in the recovery tank could damage the suction motor so use only the minimum amount of detergent necessary Always use low foam detergent To avoid the production of foam before starting to clean put a...

Page 17: ...key of the general switch 3 clockwise of a quarter turn Immediately the red signal lamp 4 on the instrument board begins to blink and the batteries display 5 comes on The blinking indicates that the c...

Page 18: ...quantity of the detergent solution is sufficient and that the squeegee dries perfectly The machine will now start working efficiently until the detergent solution runs out Immediately disconnect the...

Page 19: ...e pressure rotate clockwise The pressure gauge 2 moves up as pressure increases The pressure must be chosen based on the type of floor and the type of dirt Excessive pressure causes higher brushes wea...

Page 20: ...ator 2 The operation of the suction motor is commanded anyhow through the squeegee movement 1 2 BRAKES To brake press with the left foot the pedal of the service brake 2 In case of bad operation of th...

Page 21: ...the recovery tank To simplify draining operation it is recommended to hold the hose bent with one hand and with the other unscrew the knob and take off the plug Slowly straighten the hose and the liqu...

Page 22: ...carefully the tank in the rear side until the chain is tensioned 4 3 4 5 Open the hooks that fasten the suction head 5 6 Open the lid rotating it until it lead to the tank 6 7 Rinse the tank and clean...

Page 23: ...e until the arm 4 stops on the guide 6 The unhooking 3 lever lift up automatically after the hooking of the brush ready to be pressed again 7 Clean the squeegee using a jet of water Verify the conditi...

Page 24: ...e everything repeating inversely above operations DISASSEMBLY OF THE BRUSHES 1 Connect the battery connector if it is not connected 2 Turn the key into position ON 3 With the manipulator lift the brus...

Page 25: ...se the tank with a water jet 5 Reassemble everything again repeating inversely above operations 1 Unscrew the upper lid 2 Rinse out the tank using a jet of water 3 Remove the lid of the exaust pipe an...

Page 26: ...n it with a water jet introduced from the side where it is being connected to the tank Proceed as follows 1 Unscrew the knob of the suction motor protection 2 Loosen the clamp which tightens the hose...

Page 27: ...5 mm 2 Check that the brushes pressure is sufficient eventually increase it see BRUSHES PRESSURE under PERFORMANCE 3 Use a different kind of brushes to the ones fitted as standard For cleaning operati...

Page 28: ...t switch switch off and then on again the main switch key THE MACHINE DOES NOT START 1 The operator must be properly seated in the driving position 2 Check that the hand brake lever is completely rele...

Page 29: ...efore used on smooth floors or with small joints On uneven floors with deep joints it is recommended that softer bristles which enter more easily in depth are used Please bear in mind that when the br...

Page 30: ...00 1 Machine safety Fundamental concepts fundamental principles of design Part 1 Basic methodology terminology EN 12100 2 Machine safety Fundamental concepts fundamental principles of design Part 2 Te...