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Reflect-O-Ray

®

 EDS 3.5

Installation, Operation & Service

  

WARNING

            FIRE OR EXPLOSION HAZARD

Can cause death, severe injury and/or property damage.

1. Read this manual carefully before installing or servicing

this equipment. Improper installation, service or
maintenance can cause death, injury or property
damage.

2. Check clearances listed in each burner to make sure the

product is suitable for your application.

3. Installer must be a trained, experienced service

technician.

4. All service must be performed only by a trained service

technician or representative

5. After installation is complete, check product operation as

provided in these instructions.

Combustibles:

 Failure to maintain the specified minimum

clearances to combustibles could result in a serious fire
hazard. Do not locate flammable or combustible materials
within this distance.  Signs should be posted in storage
areas to specify maximum stacking height to maintain
required clearances to combustibles. Do not locate in
hazardous atmospheres containing flammable vapors or
combustible dust.

United States

: Installations in public garages or airplane

hangars are permitted when in accordance with ANSI Z83.6
and NFPA-409 and 88 Codes.

Canada

: Installation in public garages is permitted when in

accordance with CAN/CGA B.149.1 or .2.  Installation in
airplane hangars is permitted when in accordance with the
requirements of the enforcing agency.

Ignition:

 This appliance does not have a pilot. It is equipped

with an ignition device, which automatically lights the burner.
Do not try to light the burner by hand

.

Vehicles:

 Minimum clearances must be maintained from

vehicles parked, below the heater. Ensure that adequate
clearance is maintained where vehicles are in operation or
being serviced.

Oil Connection:

 There is an expansion of the radiant pipe

With each firing cycle, and this will cause the burner to move
with respect to the oil line. This can cause an oil leak
resulting in an unsafe condition if the oil connection does not
allow for expansion.  Installation shall be in made in
accordance with installation local and national installation
codes.

Mechanical

 

Hazard - Vacuum Exhauster

: High speed

rotating vacuum exhauster impeller/wheel can cause severe
injury.  Do not operate exhauster without impeller/wheel.
Loose clothing can be drawn into unguarded inlet and
entangle with impeller/wheel.  Keep hands and fingers away
from inlet and outlet.  Install exhaust duct with "bird screen"
or approved vent cap on vacuum exhauster outlet.

Mechanical Hazard - Suspension

: Use appropriate

suspension hardware, beam clamps (rod or perforated
strap) and turnbuckles at predetermined locations. The
weight and normal movement of the heating system may
cause support failure if the following minimum suspension
requirements are not met.  Distance between radiant tube
hangers must be 10-ft. (3 M) or less; chain size must be 3/0
minimum or equivalent.  

DO NOT

 suspend 1/4 hp and larger

vacuum exhausters with chain. Failure of the suspension
system and associated supports can cause death, severe
injury or property damage.

NOTICE

CAUTION

Failure to follow these instructions can cause personal injury
or property damage:

Caution should be used when running the system near
combustible materials such as wood, paper, rubber, etc.
Consideration must be given to partitions, storage racks,
hoists, building construction, etc.  Page 4 & 5 outlines
minimum acceptable clearances to combustibles.

If the building has a negative pressure or contaminants are
present in the air, an outside combustion air Supply to the
heaters is strongly recommended.

Do not use in an atmosphere containing halogenated
hydrocarbons or other corrosive chemicals. Some
compounds in the air can be drawn into the equipment and
can cause corrosion of some parts of the radiant tube heat
exchanger.  The use of such chemical compounds in or near
the burner enclosure should be avoided where a longer life
of the burner, tubing, and other parts is desirable.

If this heating appliance and associated hardware is used
in agricultural structures which support life were failure
of this appliance could result in loss or injury, the user
should provide an adequate back-up system and a failure
alarm system.  The user must accept the risk of such
loss or injury from the failure of the heating system.

This appliance could expose you to substances in fuel
or from fuel, which have been determined by the State
of California to cause cancer, birth defects, or other
reproductive harm.
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Failure to follow these instructions can cause damage to the
system components:

DO NOT

 high-pressure test the oil piping with the burners

connected. Failure to follow this procedure will exceed the
pressure rating of burner oil controls and this will 

require

complete replacement of these parts.

DO NOT

 operate a vacuum exhauster with an unrestricted

inlet.  Operating a vacuum exhauster when not installed in
system requires that a damper be installed on the inlet,
which is one-half closed.  An unrestricted airflow will
overload the motor causing burnout or failure.

This heater is designed for heating nonresidential indoor
spaces. These instructions, the layout drawing, local codes
and ordinances, and applicable standards that apply to oil
piping, electrical wiring, venting, etc., must be thoroughly
understood before proceeding with the installation.

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Summary of Contents for reflect-o-ray eds 3.5

Page 1: ...ed qualified gas installation and service personnel may install or service this equipment FOR YOU SAFTEY If you have a Fuel Oil leak 1 Open windows 2 DO NOT try to light any appliance 3 DO NOT use ele...

Page 2: ...am clamps rod or perforated strap and turnbuckles at predetermined locations The weight and normal movement of the heating system may cause support failure if the following minimum suspension requirem...

Page 3: ...2 Combustion Air 23 Vacuum Exhausters 24 Exhaust Flex Connections 25 Venting 26 29 Electrical Wiring Control Panels 30 32 Burner Wiring Schematic 33 Burner Technical Setup Data 34 Sequence Of Operatio...

Page 4: ......

Page 5: ...ce of local codes the installation must conform to the latest edition of United States National Fuel Gas Code ANSI Z223 1 NFPA 54 Canada CAN CGA B149 1 2 and the Canadian Electrical Code C22 1 AIRCRAF...

Page 6: ...fy the maximum stacking height so as to maintain the required clearance to combustibles GENERAL CONSIDERATIONS Combustion Research Corporation Factory Representatives are experienced in the applicatio...

Page 7: ...A heavy walled 16 gauge aluminized steel tube 10 0 long is used adjacent to each burner The remainder of the radiant tubing shall be of spiral wound aluminized steel tube Tee s must be installed afte...

Page 8: ...mended that the system not be mounted lower than 9 from the floor unless fitted with protective screens The following illustrations and information give minimum acceptable clearance to combustibles Mi...

Page 9: ...be is used B Clearances bottom can be reduced to 15 25 downstream of burner 0363 00 or 0363 02 Reflector HORIZONTAL MOUNT MODEL A B C D 0500 R 7 72 42 42 0510 R 6 72 30 56 D A B C 0520 R 6 72 30 56 05...

Page 10: ...ation Service Page 6 Combustion Research Corporation INVERTED REFLECTOR 0360 00 or 0360 02 Reflector With an Inverted 0360 00 or 0360 02 Reflector Applies To All Inputs 4 Gap 40 40 5 22 U BEND END CLE...

Page 11: ...and pre assemble suspension components NOTE Each Reflect O Ray OIL FIRED EDS 3 5 burner assembly is equipped with a suspension point Adjust as required to keep the burner assembly level and square to...

Page 12: ...the radiant tube at dimensional support locations as outlined in this manual Combination hangers should be position so that The locking loop 45 suspension point face the same direction Combination han...

Page 13: ...TUBE 5 EXTENSION TUBE 16 GA ALUMINIZED STEEL COMPONENT OF P N 0304 INSL 25 0507 00 DRAWBAND COUPLER COMPONENT OF P N 0304 INSL 25 POSITION BOLT ASSEMBLY TOWARDS THE FLOOR BURNER FLOW ASSEMBLED VIEW T...

Page 14: ...acuum Exhauster Single Burner Flow 0307 AS C Damper Single Burner Flow To Vacuum Exhauster Single Burner Flow 0307 AS XB X Fitting With Dampers To Vacuum Exhauster From Upstream Burner Flow s Single B...

Page 15: ...in or greater minimum working load of 200 lbs Radiant tube and reflector system is to be suspended with trade size 3 chain or heavier working load of 90 lbs minimum A minimum of 12 30 cm of hanging ch...

Page 16: ...ND APPLICATIONS In high wind conditions it is recommended that seismic restraints and reflector retention wire be installed See details below for recommended installation of seismic restraint and anti...

Page 17: ...on this page 4 When last section of reflector has been installed inspect heat tube and reflector assembly as follows a Check to be sure all heat tubes are straight and in line Adjust suspension when...

Page 18: ...1 Position the side shield reflector next to the reflector and mark the areas where relief notches must be cut 2 Cut the appropriate relief notches as noted 3 Secure the side shield to the reflector...

Page 19: ...o Connecting Reflector With Sheet Metal Screws REFLECTOR TEE CONNECTION Use Sheet Metal Screws To Secure Tee In Place Field Cut Reflector To Provide Clearance For Radiant Tube Reflector TEE For X fitt...

Page 20: ...tile The decorative grill should extend completely under all of the radiant tube as well as the burner assembly The radiant tube is suspended in normal fashion centered over the decorative grille The...

Page 21: ...ust be a minimum of 25 downstream of the burner 2 A wall thimble suitable for 6 Type B vent or better must be used 3 Use an all steel 6 type B vent duct or better The 6 vent assembly must extend a min...

Page 22: ...he draw band coupler provided DO NOT APPLY SEALER TO THIS CONNECTION Position bolting assembly on the top of the tube assembly as shown After tightening the coupler check to make sure the burner is li...

Page 23: ...s to be preformed by a qualified licensed contractor who is familiar with liquid fuel burning systems To insure a proper and smooth operating installation deviations from the recommendations should be...

Page 24: ...pipe systems Install suitable oil filters before the oil supply pump and secondary filters at each burner assembly Fusible link oil valves must be installed in both the supply side suction and return...

Page 25: ...assemblies can operate as the recommended two pipe system This device is marketed under the name of Tiger Loop Install suitable oil filters before the oil supply pump and secondary filters at each bur...

Page 26: ...parallel or in line with the oil burner itself The displacement as shown is for cold non firing condition This displacement will vary as system heats up Install fusible link valve in both the supply...

Page 27: ...se clamps 2 It is recommended outside air intake assembly be used This offsets problems of positive or negative building pressures contaminated building air etc Combustion air may be drawn from the sp...

Page 28: ...rmally protected 7 15 16 5 9 16 4 1 8 10 1 1 6 7 3 8 5 3 4 6 1 3 6 2 7 8 Approx 9 5 Approx 19 5 8 0201 WO VACUUM EXHAUSTER DATA 0201 WO 1 4 HP 115 208 230V 3 6 3 0 3 0 FLA 60 Hz 1 Ph 3450 RPM totally...

Page 29: ...25 PN 0334 SS Flex Clamps Vacuum Exhauster PN 0306 AS 90 Elbow EXHAUST FLEX CONNECTIONS PN 0334 SS Flex Clamps Vacuum Exhauster PN 0334 SS Flex Clamps Vacuum Exhauster PN 0307 AS TEE Secure with sheet...

Page 30: ...hall not be less than 7 ft 2 1m above grade Vent opening must be beyond any combustible overhang Any portion of the flue pipe that passes through combustible material of the building must have a minim...

Page 31: ...s Trim any insulation so that a minimum of 2 clearance is maintained around exhaust duct Parapet or adjoining building 6 0 9 183 cm Minimum Min 2 Max 12 Alternate ceiling mount suspend with 4 1 4 min...

Page 32: ...um Exhauster Square to round adapter 12 30 cm Min 18 45 cm Max Use B vent for wall penetration 1 4HP and Larger Vacuum Exhausters Suspend with a Quantity of 4 1 4 min ALL Thread Length to Suit DO NOT...

Page 33: ...ex below the roofline Maintain a minimum of 3 feet 92cm above exhaust outlet to roof or overhang and a minimum of 6 feet 184cm to adjoining building or parapet Exhaust outlet must be at least 6 15cm a...

Page 34: ...ect O Ray OIL FIRED EDS 3 5 system it is essential that the voltage to the exhauster motor and burner controls is sufficient It must be within 10 percent of the nameplate rating under all conditions t...

Page 35: ...5484 00 Thermostat Contact rating 9 8 amps 24 VAC to 115 V A C BASIC SYSTEM HOOK UP WARNING FIRE OR EXPLOSION HAZARD IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE DEATH...

Page 36: ...The pre purge and post purge cycles will provide in excess of 12 additional air changes within the combustion chamber and the radiant tubing network The line voltage thermostat will prevent the system...

Page 37: ...pe system greatly reduces the possibility of air entrapment within the burner pump An external appropriately listed and certified oil filter and fusible link valves must also be installed at each burn...

Page 38: ...iagram below The following chart shows two types of Riello burner heads The MECTRON 3 M3 head was used prior to the 93 94 heating season and the Riello 40 F3 series is used thereafter BURNER PART NO B...

Page 39: ...igher temperatures 5 Protect the power cable from coming in contact with sharp objects 6 Do not kink power cable and never allow the cable to come in contact with oil grease hot surfaces or chemicals...

Page 40: ...park will ignite the oil 5 Check all burners to see that they are operating Flame should be visible through the view window 6 Set the thermostat down to the desired temperature 7 When the system is in...

Page 41: ...specifically designed and manufactured for the Reflect O Ray OIL FIRED EDS 3 5 system Use of substitute materials can result in an unsafe condition and will void any and all warranties DIAGNOSIS AND...

Page 42: ...ergized 2 Valve and spark are energized when power is restored and normal sequence will resume TURNING OFF THE APPLIANCE VACATION SHUTDOWN Set the thermostat to the desired room temperature while you...

Page 43: ...ng installation several complete operating cycles should be observed to see that all components are functioning properly 1 Before turning on the main electrical power switch be sure all oil supply lin...

Page 44: ...head as shown INSERTION A Slide the complete drawer assembly into the combustion head as shown B Connect the flared oil nut 8 to the oil pump tighten securely C Replace the air tube cover plate 5 and...

Page 45: ...ning of the air intake To adjustment the manual AIR ADJUSTMENT PLATE 4 loosen the FIXING SCREWS 3 5 The setting of the air adjustment plate is listed on page 34 The proper number on the manual AIR ADJ...

Page 46: ...the O Ring is properly seated in the PUMP HOUSING 4 before tightening the pump cover Pinching or damaging the O Ring will result in an oil leak Connect the pipe connector to the SUCTION PORT 7 of the...

Page 47: ...als Is there 120 volts to the pressure switch NO Replace motor NO Is blower obstructed YES Remove obstruction and realign blower wheel YES YES Is the vent pipe air inlet or vacuum exhauster wheel bloc...

Page 48: ...gas pressure at the manifold pressure tap NG 3 5 LP 10 0 Check gas orifice for blockage proper size YES Replace gas valve NO Adjust supply gas pressure to proper levels see name plate YES Repair or re...

Page 49: ...5 401 08 9 3 16 Diameter Exhauster Wheel Stainless Steel 6 1032 03 5 16 x 18 Set Screw Provided with exhauster wheel 7 401 06 Vacuum Exhauster Housing 8 1463 31 25 x 1 1 4 Stand Off 9 1122 01 5 16 Pla...

Page 50: ...5 201 08 9 3 16 Diameter Exhauster Wheel Stainless Steel 6 1032 03 5 16 x 18 Set Screw Provided with exhauster wheel 7 201 06 Vacuum Exhauster Housing 8 1463 31 25 x 1 1 4 Stand Off 9 1122 01 5 16 Pl...

Page 51: ...Used on 0500 R 125 000 Btu Hr Burner 2 5060 03C Differential Pressure Switch All Models 1 3 1264 24 C Handy Box Cover 2 x 4 1 3 1264 24 Electrical Handy Box 2 x 4 1 4 500 103 A Combustion Can With Fl...

Page 52: ...Reflect O Ray Oil Fired EDS 3 5 Installation Operation Service Page 48 Combustion Research Corporation REPLACEMENT PARTS Riello 40 F3 Series 49 Electric Air Damper Hydraulic Air Damper...

Page 53: ...Sub Base 1 19 3006553 Coil U Bracket Retainer Nut 1 20 3002279 Coil 1 21 3007802 Pump 1 22 3000443 Pump Drive Key 1 23 300C700104 Motor 1 24 3007315 Air Tube Cover Plate 1 25 3002280 Photo Cell 1 26...

Page 54: ...e wall or B Vent Wt 0 75 lbs 1811 VT 600 ROOF OR WALL VENT 6 diameter High Wind mushroom style round vent For B vent Wt 0 75 lbs 5484 00 THERMOSTAT Line voltage 9 8 FLA 50 F to 90 F Wt 1 0 lbs SUNNE 5...

Page 55: ...UMINIZED STEEL 3 5 dia aluminized steel radiant tube 19 6 long Wt 22 lbs 0311 AS TUBE COUPLER ALUMINIZED STEEL 3 5 dia Wt 1 5 lbs 7 75 0306 AS 90 ELBOW ALUMINIZED STEEL 3 5 dia aluminized steel 90 elb...

Page 56: ...at tube deep dish reflector hanger for 3 5 tube plated 1 4 dia wire Wt 0 75 lb 0365 00 DEEP DISH REFLECTOR SUPPORT Intermediate support for deep dish reflector for 3 5 tube plated 1 4 dia wire Wt 0 75...

Page 57: ...Reflect O Ray Oil Fired EDS 3 5 Installation Operation Service Combustion Research Corporation Page 53 NOTES...

Page 58: ...ly IN NO EVENT SHALL CRC BE LIABLE FOR SPECIAL INDIRECT CONSEQUENTIAL OR INCIDENTAL DAMAGES OF ANY TYPE OR DESCRIPTION WHETHER ARISING UNDER CONTRACT WARRANTY TORT NEGLIGENCE STRICT LIABILITY OR ANY O...

Page 59: ...the appropriate courts maintaining jurisdiction over all controversies in the State of Michigan VOIDING OF WARRANTIES Each of the following listed events conditions acts or omissions by any person or...

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Page 62: ...COMBUSTION RESEARCH CORPORATION 2516 Leach Road Rochester Hills Michigan 48309 3555 Telephone No 248 852 3611 www combustionresearch com...

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