Lubrication
All moving parts in the winch are permanently lubricated at the time of assembly. Under
normal conditions factory lubrication will suffice. If re-lubrication of gear box is
necessary after repair or disassembly use Shell EP2 or equivalent grease with 0.15 litre.
Freespool knob lubricates regularly with light oil. It is not allowed to have brake ass’y
lubricated.
Maintenance Schedule
Ensure that a responsible person carries out all inspections as per schedule.
Inspections are dived into Daily, Monthly and 3 Monthly.
Classification of check
Periodical
Daily
One
month
Three
month
Item
Checking method
Checking reference
Installation
Mounting bolts & alignment.
Bolt tension & wear.
Existence of abnormalities
Working
Manual
Reasonable actuation
Remote
control
Wearing in contact points
Visual.
Free of wear or damage.
Broken strands
Visual, measuring
Less than 10%
Decrease in rope diameter
Visual, measuring
7% of nominal diameter
max
Deforming or corrosion
Visual
Existence of abnormalities
Wire rope
Fastening condition of end
Visual
Existence of abnormalities
Freespool
Wear in spring
Visual evidence of wear
Free of wear or damage.
Motor
Staining, damage
Visual evidence of wear
Existence of abnormalities
Wearing of brake disc
Visual evidence of wear
Free of wear or damage.
Brake
Performance
Visual
Reasonable actuation
Gear Train
Damage, wearing
Visual evidence of wear
Free of wear or damage.
Summary of Contents for DV-6000L
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