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. Trouble Shooting
When the winch fails to operate after several attempts, or if there is any fault while
Symptom
Possible Cause
Remedy
Cut circuit
Check battery lead.
Weak battery
Recharge or replace battery (at least 650CCA)
Damaged over-load protector(option)
Replace over-load protector(option)
Bad connection of wirings
Reconnect tightly
Damaged solenoid
Replace solenoid
Cut circuit on switch
Replace switch
Damaged motor or worn carbon brush.
Replace motor or carbon brush
Winch will not
operate
Dropt or lost motor wirings.
Replace wirings or tight it.
Broken wirings or bad connections
Reconnect or replace wirings
Damaged or stuck solenoid
Replace solenoid
Switch inoperative
Replace switch
Motor runs in one
direction.
Dropt or lost wirings.
Replace wirings and tighten.
Freespool not disengaged
Engaged freespool
Damaged 1st shaft
Replace 1
st
shaft
Damaged brake cam and disc
Replace brake cam and disc
Drum will not
freely spool.
Damaged output shaft
Replace output shaft
Damaged brake cam and disc
Replace brake cam and disc
Damaged gear box
Replace gear box
Dropt retaining ring
Replace retaining ring
Oil leakage at brake
Clean oil leakage
No brake
Damaged or inoperative spiral spring
Replace and position spiral spring
Worn or damaged brake
Replace or adjust brake
Brake distance is
too long
Oil leakage at brake.
Clean oil leakage
Too much brake powder
Clean brake ass’y
Over pre-pressed spiral spring
Adjust pre-pressed spiral spring
Brake will be
locked
Stuck between brake lining and gear box Replace a new winch
Hit by certain exterior force.
Replace the damaged components
Damaged gear train.
Replace the damaged components
Damaged gear box
Over load operation.
Replace a new winch
Long period of operation
Allow to cool
Damaged motor
Replace or repair motor
Motor runs
extremely hot
Damaged or inoperative brake
Replace or repair brake
Summary of Contents for DV-6000L
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