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©COMEV

AL

 V

AL

VE SYSTEMS 

Technical Dept. Ref. IOM - PNEUMA

TIC 

ACTUA

TORS 

AF SERIES - Ed.20/1

Comeval V

alve Systems reserves the right to alter any technical data contained in this Manual without prior notice. Regularly updated data on www

.comeval.es

COLUMNLESS PNEUMATIC ACTUATORS AF SERIES 

FOR DIAPHRAGM VALVES

Page 7

Recommended Spare parts 

(see parts list in Chapter 13

):

Use only original spare parts.

It is advisable to keep parts 15 and 8 as spare parts. Type and number of each spare part to be stored according to many 

factors: service level, actuators’ quantity, etc. In many cases a good choice is to keep complete actuator as spare part.

8. TROUBLESHOOTING

In the event of malfunction or faulty operating performance, check that the installation and adjustment work has been carried 

out and completed in accordance with this Manual.

ATTENTION!

- It is essential that the safety regulations are observed when identifying faults.

9.  TROUBLESHOOTING TABLE

ATTENTION!

- Read the complete Manual before carrying out installation and repair work.

- Read chapter 6 before recommissioning

.

FAULT

POSSIBLE CAUSE

CORRECTING MEASURES

Actuator unit 

does not 

move

Wrong air supply connection

Check correct air supply connection

Connection opposite to air supply connection 

(venting) is plugged or blocked, not venting

Discard this

No air supply pressure or too low

Check air supply pressure

Actuator already reached limit position

Check actuator position

Actuator manual device (handwheel) limiting the 

operation

Release the manual handwheel to allow 

pneumatic operation

Spring broken

Check spring and replace if needed. Refer to 

chapter 7

Some part stuck inside the valve 

Dismount the valve and check inside. Refer to 

chapter 7

Actuator unit 

moves too 

slowly or not 

reaching limit 

position

Air supply pressure too low 

Recheck air supply pressure on actuator 

nameplate. Increase only the needful, without 

exceeding max.value

Connection opposite to air supply connection 

partially plugged or restricted

Discard this

Significant leakage on air supply line

Correct leakage, retigthen fittings if needed. 

Refer to chapter 6

Air supply line restricted, solenoid valve or 

positionner obstructed or wrongly adjusted

Check inlet air supply system

Actuator manual device (handwheel) limiting the 

operation

Release the manual handwheel to allow 

pneumatic operation

Actuator diaphragm not properly assembled (upper 

and lower chamber communicated)

Ensure the diaphragm is well clamped in its 

raised center to make tightness

Actuator diaphragm damaged (upper and lower 

chamber communicated)

Replace diaphragm. Refer to chapter 7

Leakage between upper and lower case

Retighten chambers union bolts or replace 

actuator diaphragm. Refer to chapter 6 and 7

Too much pressure on the main line, medium to 

viscous or with impurities

Check working parameters

Spring broken

Check spring and replace if needed. Refer to 

chapter 7

External 

air leakage 

through 

actuator

Leakage between upper and lower chamber

Retighten chambers union bolts or replace 

actuator diaphragm. Refer to chapter 6 and 7

Leakage from upper or lower chamber

Retighten bolts or replace o-rings in bonnet 

and/or in spring’s seat. Refer to chapter 6 and 7

Actuator unit 

moves too 

quickly

Air supply pressure too high

Recheck air supply pressure acc. to actuator 

nameplate. Set to the minimum necessary to 

operate the valve

Summary of Contents for Diaval AF Series

Page 1: ... on safety information 2 3 PRESERVATION STORAGE HANDLING TRANSPORT 2 4 DESCRIPTION 2 4 1 General Description Operating principles 2 4 2 Principle of Operation 3 4 3 Area of Application 3 4 4 Technical data remarks 3 4 5 Marking labelling 4 5 INSTALLATION 4 5 1 General remarks on installation 4 5 2 Assembly of the actuator onto de valve 4 5 3 Assembling additional modules 4 5 4 Requirements at the ...

Page 2: ... observed and complied with for safely using the product 3 PRESERVATION STORAGE HANDLING TRANSPORT ATTENTION Protect against external force impacts vibrations etc Allow only skilled personnel suitable handling and lifting equipment must be used See Data Sheet for weights or consult manufacturer Always use suitable protection equipment and minimize the use of human body force at any step to avoid i...

Page 3: ...ce the air push the diaphragm downwards and this pull the stem extension with it forcing the valve to close Double acting air inlet air inlet When the upper chamber s air pressure is enough to allow the valve to close the air pushes the diaphragm downwards and so it actuates directly on the valve s stem forcing the valve to close When the air pressure in the lower chamber is enough to allow the va...

Page 4: ...nd in rest position installed on the pipe line When the valve is operated there is a crushing hazard between diaphragm and seat Ensure the valve is not under operation in case hands are introduced inside the valve To avoid unnecessary stress and risk of valve break consider the weight and the relative position of actuator to evaluate its support Make sure that the actuator is suitable for service ...

Page 5: ...ly as well as actuator controls and valve 7 CARE AND MAINTENANCE The operator must define maintenance and maintenance intervals to meet requirements Check for body and air supply connections tightness and valve smooth operation without additional tools ATTENTION Before any maintenance task make sure previous chapters are thoroughly followed In case of actuator malfunction and cap screws loosened t...

Page 6: ...ove the between chambers bolts 9 Remove the upper chamber 10 Remove the retaining washers and the stem extension 11 Remove the diaphragm upper plate the diaphragm and the bottom suport plate 12 Remove the bonnet 13 Clean the components of the actuator perfectly 14 Inspect the components of the actuator for wear or damage and replace what is necessary Normally open actuator assembly after maintenan...

Page 7: ...ing and replace if needed Refer to chapter 7 Some part stuck inside the valve Dismount the valve and check inside Refer to chapter 7 Actuator unit moves too slowly or not reaching limit position Air supply pressure too low Recheck air supply pressure on actuator nameplate Increase only the needful without exceeding max value Connection opposite to air supply connection partially plugged or restric...

Page 8: ...ially polluting or harmful residues or any mechanical damage that could present a health safety or environmental risk as enforced by EU Health Safety and Environment Law including the Safety Data Sheet of the substances identified as potentially hazardous Actuators are recyclable and not expected hazard to the environment with the exception of soft parts PTFE and rubber compounds that should be di...

Page 9: ...10 11 16 14 15 22 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 20 Single Acting spring to open 1 5 9 18 6 8 2 13 16 14 15 22 11 10 7 No Description 1 Handwheel 2 Stem extension 3 Nut 4 Opening limit rod 5 Spring chamber bolts 6 Spring plate 7 Spring chamber 8 Spring 9 Visual indicator 10 Upper chamber 11 Chambers union bolts 12 Retainer bolt 13 Retainer washers 14 Diaphragm upper plate 15 Diaphragm 1...

Page 10: ...DIAPHRAGM VALVES Page 10 Double Acting 16 14 15 14 19 10 11 10 11 19 14 15 16 No Description 10 Upper chamber 11 Chambers union bolts 14 Diaphragm upper plate 15 Diaphragm 16 Lower chamber 19 Stem s locking nut 14 ANNEXES 14 1 Declaration of Conformity DC09 14 2 Data Sheet DS09 COMEVAL VALVE SYSTEMS S L y CIA Soc Comanditaria Les Rotes 15 46540 El Puig Valencia España Phone 34 961 479 011 Fax 34 9...

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