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507868-02P

Page 7 of 48

Issue 1922

the National Fuel Gas Code (ANSI-Z223.1/NFPA 54). This 

reprinted material is not the complete and official position 

of ANSI on the referenced subject, which is represented 

only by the standard in its entirely.

In Canada, refer to the CSA B149 Installation codes.

Insufficient  combustion  air  can  cause  headaches, 

nausea,  dizziness  or  asphyxiation.  It  will  also  cause 

excess water in the heat exchanger resulting in rusting 

and  premature  heat  exchanger  failure.  Excessive 

exposure  to  contaminated  combustion  air  will  result 

in  safety  and  performance  related  problems.  Avoid 

exposure to the following substances in the combustion 

air supply:

• 

Permanent wave solutions

• 

Chlorinated waxes and cleaners

• 

Chlorine base swimming pool chemicals

• 

Water softening chemicals

• 

De-icing salts or chemicals

• 

Carbon tetrachloride

• 

Halogen type refrigerants

• 

Cleaning solvents (such as perchloroethylene)

• 

Printing inks, paint removers, varnishes, etc.

• 

Hydrochloric acid

•  Cements and glues
• 

Antistatic fabric softeners for clothes dryers

• 

Masonry acid washing materials

 WARNING

Do not install the furnace in a corrosive or contaminated 

atmosphere.  Meet  all  combustion  and  ventilation  air 

requirements, as well as all local codes.

 CAUTION

All  gas-fired  appliances  require  air  for  the  combustion 

process.  If  sufficient  combustion  air  is  not  available, 

the  furnace  or  other  appliance  will  operate  inefficiently 

and  unsafely.  Enough  air  must  be  provided  to  meet  the 

needs of all fuel-burning appliances and appliances such 

as exhaust fans which force air out of the house. When 

fireplaces, exhaust fans, or clothes dryers are used at the 

same  time  as  the  furnace,  much  more  air  is  required  to 

ensure  proper  combustion  and  to  prevent  a  down  draft. 

Insufficient  air  causes  incomplete  combustion  which  can 

result in carbon monoxide.

In addition to providing combustion air, fresh outdoor air 

dilutes contaminants in the indoor air. These contaminants 

may  include  bleaches,  adhesives,  detergents,  solvents 

and  other  contaminants  which  can  corrode  furnace 

components.

The  requirements  for  providing  air  for  combustion  and 

ventilation  depend  largely  on  whether  the  furnace  is 

installed in an unconfined or a confined space.

Unconfined Space

An  unconfined  space  is  an  area  such  as  a  basement 

or  large  equipment  room  with  a  volume  greater  than  50 

cubic  feet  (1.42  m³)  per  1,000  Btu  (.29  kW)  per  hour  of 

the combined input rating of all appliances installed in that 

space. This space also includes adjacent rooms which are 

not separated by a door. Though an area may appear to 

be unconfined, it might be necessary to bring in outdoor air 

for combustion if the structure does not provide enough air 

by infiltration. If the furnace is located in a building of tight 

construction  with  weather  stripping  and  caulking  around 

the windows and doors, follow the procedures in the “Air 

from Outside” section.

Confined Space

A confined space is an area with a volume less than 50 

cubic  feet  (1.42  m³)  per  1,000  Btu  (.29  kW)  per  hour  of 

the combined input rating of all appliances installed in that 

space.  This  definition  includes  furnace  closets  or  small 

equipment rooms.

When the furnace is installed so that supply ducts carry 

air  circulated  by  the  furnace  to  areas  outside  the  space 

containing the furnace, the return air must be handled by 

ducts which are sealed to the furnace casing and which 

terminate outside the space containing the furnace. This 

is  especially  important  when  the  furnace  is  mounted  on 

a platform in a confined space such as a closet or small 

equipment room. Even a small leak around the base of the 

unit at the platform or at the return air duct connection can 

cause a potentially dangerous negative pressure condition. 

Air for combustion and ventilation can be brought into the 

confined  space  either  from  inside  the  building  or  from 

outside.

Air from Inside

If  the  confined  space  that  houses  the  furnace  adjoins  a 

space  categorized  as  unconfined,  air  can  be  brought  in 

by  providing  two  permanent  openings  between  the  two 

spaces. Each opening must have a minimum free area of 1 

square inch (645 mm²) per 1,000 Btu (.29 kW) per hour of 

total input rating of all gas-fired equipment in the confined 

space.

Each opening must be at least 100 square inches (64516 

mm²). One opening shall be within 12 inches (305 mm) of 

the top of the enclosure and one opening within 12 inches 

(305 mm) of the bottom. See Figure 5.

Summary of Contents for GDD92C

Page 1: ...or loss of life Installation and service must be performed by a licensed professional installer or equivalent service agency or the gas supplier WARNING As with any mechanical equipment personal injur...

Page 2: ...507868 02P Page 2 of 48 Issue 1922 Unit Dimensions Capacity A B C in mm in mm in mm 045 B3 070 B3 17 1 2 446 16 3 8 416 16 406 090 C4 21 533 19 7 8 504 19 1 2 495...

Page 3: ...Heating Compartment Access Panel Blower Access Panel Cold End Header Box Control Box includes integrated control transformer and door switch Blower Assembly Bag Assemblies Cabinet Blower Deck Heat Ex...

Page 4: ...aded street elbow Check equipment for shipping damage If you find any damage immediately contact the last carrier Please refer to specification sheets for available accessories Safety Information DANG...

Page 5: ...must be equipped to prevent operation of either the heating or the cooling unit unless it is in the full HEAT or COOL setting When installed this furnace must be electrically grounded according to lo...

Page 6: ...re drafts might blow directly into it This could cause improper combustion and unsafe operation When the furnace is installed in a non direct vent applications do not block the furnace combustion air...

Page 7: ...ombustion and ventilation depend largely on whether the furnace is installed in an unconfined or a confined space Unconfined Space An unconfined space is an area such as a basement or large equipment...

Page 8: ...n of rectangular air ducts shall be no less than 3 inches 75 mm In calculating free area the blocking effect of louvers grilles or screens must be considered If the design and free area of protective...

Page 9: ...ined Space all Air from Outside Shipping Bolt Removal Units with 1 2 hp and 3 4 hp blower motors are equipped with three flexible legs and one rigid leg The rigid leg is equipped with a shipping bolt...

Page 10: ...Do not drag the unit across the floor in the downflow position Floor and furnace flange damage will result Refer to Figure 14 for clearances in downflow applications Improper installation of the furna...

Page 11: ...2 After opening is cut set the combustible flooring base into opening 3 Check fiberglass strips on the combustible flooring base to make sure they are properly glued and positioned 4 Lower supply air...

Page 12: ...external static pressure which exceeds 0 5 inches w c Operation at these conditions may result in improper limit operation Supply Air Plenum If the furnace is installed without a cooling coil a remov...

Page 13: ...ces of ignition Do not use excessive amounts of solvent cement when making joints Good ventilation should be maintained to reduce fire hazard and to minimize breathing of solvent vapors Avoid contact...

Page 14: ...s Termination kits 44W92 and 44W93 are approved for use in Canadian installations to meet CSAB149 The 44W92 Concentric kit is provided with a 1 1 2 accelerator which must be installed on the exhaust o...

Page 15: ...condition 3 Close all building doors and windows and all doors between the space in which the appliances remaining connected to the common venting system are located and other spaces of the building...

Page 16: ...om outdoors and flue gases are discharged outdoors Intake and exhaust pipe sizing Size pipe according to Table 6 and Table 7A through Table 7B Table 6 lists the minimum vent pipe lengths permitted Tab...

Page 17: ...13 97 97 78 8 26 11 60 45 n a 92 92 73 9 21 n a 55 40 87 87 68 10 16 50 35 82 82 63 Concentric Termination Elevation 0 10 000 ft Number of 90 Elbows Used 1 1 2 Pipe 2 Pipe 2 1 2 Pipe 3 Pipe Model Mode...

Page 18: ...60 67 67 48 10 6 40 55 62 62 43 NOTE Additional vent pipe and elbows used to terminate the vent pipe outside the structure must be included in the total vent length calculation Figure 23 Typical Exhau...

Page 19: ...the furnace from the surrounding space the indoor air quality must be considered Guidelines listed in Combustion Dilution and Ventilation Air section must be followed Follow the next two steps when i...

Page 20: ...r to Outside Roof Terminated Exhaust Pipe Furnace Ventilation Louvers Crawl Space Intake Debris Screen Provided Inlet Air Minimum 12 in 305mm above Crawl Space Floor Coupling or 3 in to 2 in Transitio...

Page 21: ...n in Unconditioned Space for Winter Design Temperatures Single Stage High Efficiency Furnace Winter Design Temperatures1 F C Vent Pipe Diameter Unit Input Size 045 070 090 32 to 21 0 to 6 PVC 2 PP PVC...

Page 22: ...ce under veranda porch deck or balcony 12 Equal to or greater than soffit depth 3 feet 9m 12 3 feet 9m within a height 15 feet 4 5m above the meter regulator assembly 3 feet 9m 6 inches 152mm for appl...

Page 23: ...mm for appliances 10 000 pliances 10 000 Btuh 3kw and 50 000 pliances 50 000 Btuh 15kw 6 inches 152mm for appliances 10 000 Btuh 3kw 12 inches 305mm for appliances 10 000 Btuh 3kw and 100 000 Btuh 30k...

Page 24: ...tion is 3 76 mm on roof terminations and 6 152 mm on side wall terminations 3 On roof terminations the intake piping should terminate straight down using two 90 elbows see Figure 31 4 Exhaust piping m...

Page 25: ...t Furnished CLAMP INTAKE 12 305mm FIELD PROVIDED REDUCER MAY BE REQUIRED TO ADAPT DIFFERENT VENT PIPE SIZE TO TERMINATION Figure 36 Direct Vent Concentric Wall Termination DIRECT VENT CONCENTRIC WALL...

Page 26: ...n tee should be connected to the 2 or 3 PVC flue pipe as shown in the illustration Do not use an accelerator in applications that include an exhaust termination tee The accelerator is not required 2 A...

Page 27: ...pipe size must be done after the final elbow Figure 40 Non Direct Vent Roof Termination Kit UNCONDITIONED ATTIC SPACE 3 76MM OR 2 51MM PVC PROVIDE SUPPORT FOR EXHAUST LINES 12 305MM ABOVE AVE SNOW ACC...

Page 28: ...ermination Drain Trap assembled Figure 44 Kit 51W18 USA 15Z70 Canada Parts Identification and Assembly Exhaust from Furnace To Termination Exhaust from Furnace To Termination Kit 51W18 is shown Figure...

Page 29: ...ondensate drain Tubing must be 1 1 4 ODx1 ID and should be attached to the drain on the trap using a hose clamp Figure 47 Condensate Trap and Plug Locations 5 Figure 49 shows the furnace and evaporato...

Page 30: ...507868 02P Page 30 of 48 Issue 1922 Figure 49 Evaporator Coil Using a Separate Drain Figure 50 Evaporator Coil Using a Common Drain Figure 51 Condensate Trap with Optional Overflow Switch...

Page 31: ...507868 02P Page 31 of 48 Issue 1922 Figure 52 Trap Drain Assembly Using 1 2 PVC or 3 4 PVC...

Page 32: ...ip leg in vertical pipe runs to serve as a trap for sediment or condensate 5 A 1 8 N P T plugged tap or pressure post is located on the gas valve to facilitate test gauge connection See Figure 53 6 In...

Page 33: ...4 118 3 34 110 3 11 103 2 92 1 25 4 1 049 26 645 680 19 25 465 13 17 375 10 62 320 9 06 285 8 07 260 7 36 240 6 80 220 6 23 205 5 80 195 5 52 1 1 4 31 75 1 380 35 052 1400 39 64 950 26 90 770 21 80 66...

Page 34: ...long enough to facilitate future removal of blower for service Complete the wiring connections to the equipment Use the provided unit wiring diagram and the field wiring diagram shown in Figure 58 Us...

Page 35: ...ly on the heating speed when there is no cooling or heating demand See Table 16 for allowable continuous circulation speeds 2 When the furnace is running in the heating mode the indoor blower will run...

Page 36: ...507868 02P Page 36 of 48 Issue 1922 045B3 070B3 090C4 Figure 59 Typical Wiring Diagram...

Page 37: ...next to the floor because some gas is heavier than air and will settle on the floor The gas valve on the unit is equipped with a gas control switch lever Use only your hand to move switch Never use to...

Page 38: ...low the gas supplier s instructions If you do not smell gas go to next step 8 Move gas valve switch to ON See Figure 61 9 Replace the heating compartment access panel 10 Turn on all electrical power t...

Page 39: ...rt unit and allow 5 minutes for unit to reach steady state 3 While waiting for the unit to stabilize observe the flame Flame should be stable and should not lift from burner Natural gas should burn bl...

Page 40: ...Orifice Kit All 11K50 73W80 51W01 11K45 Conversion requires installation of a gas valve regulator spring which is provided with the gas conversion Kit LP Kits include low line pressure switch Pressur...

Page 41: ...2 Visually inspect the venting system for proper size and horizontal pitch Determine there is no blockage or restriction leakage corrosion or other deficiencies which could cause an unsafe condition 3...

Page 42: ...nticipator setting if adjustable according to the amp draw listed on the wiring diagram that is attached to the unit Electrical 1 Check all wiring for loose connections 2 Check for the correct voltage...

Page 43: ...65 276 1140 202 860 109 700 73 0 20 1345 360 1240 285 1090 208 810 119 645 79 0 30 1325 371 1215 291 1060 218 770 124 590 84 0 40 1295 380 1175 302 1025 228 710 132 530 91 0 50 1260 392 1135 318 985 2...

Page 44: ...nsure proper furnace operation Table 3 lists recommended filter sizes Exhaust and Air Intake Pipes Check the exhaust and air intake pipes and all connections for tightness and to make sure there is no...

Page 45: ...abinet Remove two screws from blower rail which secure bottom heat exchanger flange Remove heat exchanger from furnace cabinet 17 Back wash heat exchanger with soapy water solution or steam If steam i...

Page 46: ...ent will be displayed first LED off for 3 sec then next error code is displayed etc To clear error codes depress and hold button longer than 5 seconds Cleaning the Burner Assembly 1 Turn off electrica...

Page 47: ...blems detected during the inspection may make it necessary to temporarily shut down the furnace until the items can be repaired or replaced Instruct the homeowners to pay attention to their furnace Si...

Page 48: ...height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than...

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