ComfortStar AHE36-1-C, Technical Manual

Page 1: ...I 10 SEER TOP DIACHARGE WITH AIR HANDLER UNIT TECHNICAL MANUAL...

Page 2: ...pecification of Wiring 10 6 Field Wiring 11 7 Exploded View 12 8 Troubleshooting 13 Part 3 Outdoor Units 14 1 Specification 15 2 Dimensions 17 3 Typical Installation 18 5 Wiring Diagrams 19 6 Electric...

Page 3: ...410A 60Hz Top dischargeOutdoor Series Technical Manual 1 Part 1 General Information 1 Model Names of Indoor Outdoor Units 2 2 External Appearance 3 3 Features 4 R410A 60Hz Top discharge Outdoor series...

Page 4: ...774 520 37 39 208 230V 1Ph 60Hz AHE60 1 C 500 1160 550 45 48 208 230V 1Ph 60Hz AHE60 1 C 500 1160 550 45 48 208 230V 3Ph 60Hz 1 2 Outdoor Units Model name Dimension W D H mm Net Gross weight kg Power...

Page 5: ...3 2 External Appearance 2 1 Indoor Units Air Handler units 36kBtu h 60kBtu h 2 2 Outdoor units 36kBtu h 60kBtu h...

Page 6: ...compressor for 60K model 4 2 Universal 24V communication connection for indoor and outdoor units control 4 3 R410 environmental refrigerant and it is matched with top discharge unit and condensing uni...

Page 7: ...rge Outdoor Series Technical Manual 5 Part 2 Indoor Units 1 Specifications 6 2 Dimensions 7 3 Service Space 8 4 Wiring Diagrams 9 5 The Specification of Wiring 10 6 Field Wiring 11 7 Exploded View 12...

Page 8: ...in material Hydrophilic Aluminium Fin Hydrophilic Aluminium Fin Tube outside diameter mm 7 7 Tube material Inner Screw Inner Screw Coil length x height x width mm 336 26 74 413 X2 378 40 11 443 X2 Num...

Page 9: ...R410A 60Hz Top discharge Outdoor Series Technical Manual 7 2 Dimensions AHE36 1 C AHE60 1 C MODEL Dimensions mm A Height B Depth C Width D E 36 774 520 460 414 245 60 970 1160 550 500 454 266...

Page 10: ...n that meets the following requirements INSTALLATION NOTES 1 Up flow discharge the installation of plug and drain pipe is shown in the left figure 2 Horizontal right discharge the installation of plug...

Page 11: ...R410A 60Hz Top discharge Outdoor Series Technical Manual 9 4 Wiring Diagrams AHE36 1 C AHE60 1 C...

Page 12: ...2 10 6 0mm2 Outdoor Indoor SignalLine Line Quantity 2 2 LineDiameter AWG 18 1 0mm2 18 1 0mm2 Thermostat Signal Line Line Quantity 4 4 LineDiameter AWG 18 1 0mm2 18 1 0mm2 3 phase for cooling only type...

Page 13: ...r specially 3 Don t pull the power wiring hard 4 When linking the air conditioner with the ground observe the local rules 5 If necessary use the power fuse or the circuit breaker or the corre sponding...

Page 14: ...ELectronic Control Components 18 Supporter 6 1 ELectronic Control Mounting Plate 1 19 Filter Cover plate 1 6 2 Main Control Board 1 20 Water pan supporter assembly 2 6 3 Transformer 1 21 Filter 1 6 4...

Page 15: ...or T1 fault Running lights flash E2 E2 Pipe temperature sensor in the evaporator T2 fault Running lights flash E3 E3 Pipe temperature sensor in the evaporator T2B fault Running lights flash E4 E4 Outd...

Page 16: ...utdoor Series Technical Manual 14 Part 3 Outdoor Units 1 Specifications 15 2 Dimensions 17 3 Typical Installation 18 4 Wiring Diagrams 19 5 Electric Characteristics 21 6 Operation Limits 21 7 Exploded...

Page 17: ...r fan motor Model YDK 160 6P2 YDK 230 6P2 Output W 160 230 Capacitor F 6 12 Speed rpm 1100 1095 Outdoor coil Number of row 2 1 Fin spacing mm 1 4 1 4 Fin material Aluminium Fin Aluminium Fin Tube outs...

Page 18: ...al Refrigerant oil ml 1242 Outdoor fan motor Model YDK 230 6P2 Output W 230 Capacitor F 12 Speed rpm 1095 Outdoor coil Number of row 1 Fin spacing mm 1 4 Fin material Aluminium Fin Tube outside diamet...

Page 19: ...p discharge Outdoor Series Technical Manual 17 2 Dimensions Unit Model Dimensions mm Refrigerant Connection Line Size mm A B C Liquid Vapor LF RF 36K 36 690 575 575 9 52 12 7 19 05 60K 835 740 740 9 5...

Page 20: ...R410A 60Hz Top discharge Outdoor Series Technical Manual 18 3 Typical Installation...

Page 21: ...R410A 60Hz Top discharge Outdoor Series Technical Manual 19 4 Wiring Diagrams CCU36 410 C CCU60 410 C...

Page 22: ...R410A 60Hz Top discharge Outdoor Series Technical Manual 20 CCU60 410 3 C...

Page 23: ...age Min Max CCU36 410 C 60 208 230V 187V 244V CCU60 410 C 60 208 230V 187V 244V CCU60 410 3 C 60 208 230V 187V 244V 6 Operation Limits Operation mode Outdoor temperature Room temperature Cooling opera...

Page 24: ...R410A 60Hz Top discharge Outdoor Series Technical Manual 22 7 Exploded View CCU36 410 C CCU60 410 C...

Page 25: ...alve 1 5 4 1 Block valve body 2 1 6 Electronic components 1 6 1 Electric install board weld assembly 1 6 2 Electric waterproof box 2 6 3 Outdoor PC board assembly 1 6 4 Contactor 1 6 5 Exhaust tempera...

Page 26: ...4 Ways valve connected pipe 1 1 9 5 Block valve body 04 1 9 6 Discharge pipe weld assembly 1 9 6 1 Compressor discharge pipe 1 9 6 2 Compressor discharge pipe 1 1 11 3 High pressure switch 1 9 6 4 Pr...

Page 27: ...cal Manual 25 8 Sound Levels 36000Btu h 60000Btu h Microphone Outdoor Unit H 1 0m Note H 0 5 height of outdoor unit Note The point A is in the middle of the whole outdoor panel Model Noise level dB A...

Page 28: ...ge Outdoor Series Technical Manual 26 Part 4 Installation 1 Precaution on Installation 27 2 Vacuum Dry and Leakage Checking 28 3 Additional Refrigerant Charge 30 4 Water Drainage 31 5 Insulation Work...

Page 29: ...the nuts have been loosened for a long time dusts and other impurities may enter the pipe system and may cause malfunction later So please expel the air out of the pipe with refrigerant before connec...

Page 30: ...e detector to the inlet of liquid pipe and gas pipe and run the vacuum pump more than two hours the vacuum pump should be below 755mmHg If the pump can t achieve below 755mmHg after pumping 2 hours mo...

Page 31: ...the moisture is too much this method can t dry thoroughly So please pay more attention to prevent water entering and forming condensation water Vacuum dry for the second time 1h pumping Determinant Pa...

Page 32: ...explosions and accidents so always ensure that the appropriate refrigerant is charged Refrigerant containers shall be opened slowly Always use protective gloves and protect your eyes when charging re...

Page 33: ...t insulated to prevent atomization Drainpipe should be installed before installing indoor unit After powering on there is some water in water receiver plate Please check if the drain pump can operate...

Page 34: ...ean 1 50 l hr I D mm Thick Hard PVC 14 25 3 0 Hard PVC 14 88 30 3 5 Hard PVC 88 334 40 4 0 Hard PVC 175 334 50 4 5 Hard PVC 334 80 6 0 4 5 Drainage test 4 5 1Drainage without drain pump After finishin...

Page 35: ...use the alarm lamp flashes even overflow from the water receipt plate Keep on pouring water until it gives an alarm signal for high water level check if the pump drains water at once If the water leve...

Page 36: ...re laying the pipes the non jointing parts and non connection parts should be heat insulated When the gas proof test is eligible the jointing area expanding area and the flange area should be heat ins...

Page 37: ...n part 5 4 Note 5 4 1 The jointing area expanding area and the flange area should be heat insulated after passing the pressure test 5 4 2 The gas and liquid pipe should be heat insulated individually...

Page 38: ...e user s requirement install the remote controller when the remote controller s signal can reach the indoor unit smoothly 4 Test operation Set the air conditioner under the mode of COOLING with the re...