6-7-06 - Fifth Proof
1-5
Safety Precautions
Battery Hazards
Before working with batteries, the following are important points about battery safety that you
should be aware of:
•
Batteries are always surrounded by extremely explosive gases. This is especially true when
the battery is being charged. To avoid explosion:
– Do not smoke near batteries.
– Keep arcs, sparks and open flames away from batteries.
– Perform battery service work only in a well ventilated area.
• Electrolyte Hazards:
NOTE:
The batteries on the machine may be either be “wet cell” or gel cell. It is still
important to know and follow these warnings and cautions.
Battery electrolyte in standard “wet cell” batteries contains sulfuric acid which is poisonous
and can cause severe chemical burns. To avoid personal injury:
– Wear a face shield to prevent sulfuric acid contact with your eyes
– Wear chemical resistant gloves and clothing to keep acid off your skin and clothing.
– Since wet cell batteries give off explosive gases, use a flashlight to check the electrolyte
level, not an open flame such as a match.
– Never check the battery by placing a metal object across the battery posts. The resulting
spark could ignite anything flammable, causing fire or an explosion.
– If electrolyte is splashed into your eyes, flush them immediately with clean water and seek
medical attention.
– If electrolyte is swallowed, seek medical attention immediately.
– If electrolyte is splashed onto exposed skin or clothing, flush and clean the area
immediately with clean water and seek medical attention if necessary.
Jump Starting/Battery Charging Hazards
Follow the instructions for jump starting or battery charging in the engine owner's manual. You
must be at the operator's platform when attempting to start the unit with booster batteries and
jumper cables so that you are at the controls when the engine starts.
Here are some general safety rules you must follow for jump starting the machine:
•
Make sure to connect the positive jumper cable to the positive (RED) remote starter lug on
the right side of the machine chassis.
•
Connect the negative cable to the engine, machine chassis or the furthest ground point away
from the battery. Never make the final connection at the starter or dead battery. Sparks may
ignite the explosive gases surrounding the battery.
•
When disconnecting cables after jump starting, remove the negative cable first and then the
positive cable.IMPORTANT: DO NOT let the cable clamps touch when disconnecting them.
Severe damage can occur to the booster battery or machine.
• Never charge a battery or attempt to jump start a frozen battery. The sudden surge in
electrical power could cause the battery to explode.
Summary of Contents for BOXER 427 Operators
Page 2: ...6 7 06 Fifth Proof...
Page 6: ...6 7 06 Fifth Proof iv Mertz Manufacturing LLC P O Box 150 Ponca City OK 74602 Affix Stamp Here...
Page 8: ...6 7 06 Fifth Proof vi...
Page 18: ...6 7 06 Fifth Proof 1 8 Safety Precautions...
Page 31: ...6 7 06 Fifth Proof 3 5 Pre Start Inspection and Operation Figure 3 4 Lubrication Points 2128...
Page 52: ...6 7 06 Fifth Proof 3 26 Pre Start Inspection and Operation...
Page 74: ...6 7 06 Fifth Proof 4 22 Routine Service and Maintenance...
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