CompAir 5211.2.IA, Operator'S Manual

CompAir UK Ltd

 PUBLICATION 98407/1050 

Page 2 

6.2

UNPACKING ....................................................................................................................................... 22

6.3

HANDLING.......................................................................................................................................... 22

6.4

MOUNTING......................................................................................................................................... 22

6.5

DRIVE.................................................................................................................................................. 22

6.6

CONNECTIONS, PIPEWORK AND FITTINGS .................................................................................. 22

6.7

ELECTRICAL ...................................................................................................................................... 23

6.8

SITING REQUIREMENTS .................................................................................................................. 23

6.9

TYPICAL CONTROL WIRING DIAGRAM .......................................................................................... 24

7

COMMISSIONING OR RECOMMISSIONING........................................................................................... 25

7.1

LUBRICATION .................................................................................................................................... 25

7.2

BEFORE STARTING .......................................................................................................................... 25

7.3

START-UP PROCEDURE .................................................................................................................. 25

7.4

MAINTENANCE .................................................................................................................................. 26

8

OPERATION AND ROUTINE MAINTENANCE ........................................................................................ 27

8.1

OPERATION AND GENERAL MAINTENANCE................................................................................. 27

8.2

STARTING UP .................................................................................................................................... 27

8.3

RUNNING ON LOAD .......................................................................................................................... 27

8.4

STOPPING .......................................................................................................................................... 27

8.5

STANDING IDLE................................................................................................................................. 28

9

MAINTENANCE SCHEDULE .................................................................................................................... 29

9.1

GENERAL ........................................................................................................................................... 29

9.2

DAILY .................................................................................................................................................. 29

9.3

WEEKLY ............................................................................................................................................. 29

9.4

RECOMMENDED MAINTENANCE SCHEDULE ............................................................................... 31

10

REMOVAL AND REPLACEMENT OF VALVES ................................................................................... 33

10.1

GENERAL........................................................................................................................................ 33

10.2

VALVE CLEANING – ALL STAGES................................................................................................ 33

10.3

1ST STAGE VALVE ........................................................................................................................ 33

10.3.1

REMOVAL ................................................................................................................................ 33

10.3.2

REPLACEMENT....................................................................................................................... 33

10.4

2ND STAGE VALVE........................................................................................................................ 34

10.4.1

REMOVAL ................................................................................................................................ 34

10.4.2

REPLACEMENT....................................................................................................................... 34

11

FAULT GUIDE........................................................................................................................................ 35

12

PARTS LIST ........................................................................................................................................... 39

13

ANCILLARY EQUIPMENT..................................................................................................................... 53

13.1

ELECTRIC MOTOR – APP034 ....................................................................................................... 53

13.2

HIGH AIR PRESSURE SWITCH – APP086 ................................................................................... 54

13.3

DIRECT DRIVE – APP011B............................................................................................................ 56

13.4

SOLENOID VALVE – APP171 ........................................................................................................ 57