CompAir UK Ltd.
5280D Compressor Publication 98407.1440
Page 1
1440.doc
5280D.1.IAC AMENDMENT RECORD
ISSUE No MOD Note No
M/C SERIAL No./”M” No
DATE
PAGE No
1
NEW
MAR
2006
ALL
OPERATOR MANUAL - 5000 SERIES AIR & GAS
COMPRESSOR
Model: 5280D.1.IAC
CONTENTS
Page
1. Warnings ..................................................................................................... 3
2. Ownership data .......................................................................................... 4
3. Foreword ..................................................................................................... 5
4. Safety
procedures ...................................................................................... 7
5. General
description.................................................................................. 13
6. Leading
Particulars .................................................................................. 15
7. Installation ................................................................................................ 17
8. Commissioning ........................................................................................ 21
9. Operation .................................................................................................. 23
10. Maintenance ............................................................................................. 27
11. Fault
Finding............................................................................................. 31
Appendix 1 ~ Illustrations
35
General Arrangement (Typical)...................................................................A41043
P & I Diagram (Typical)...............................................................................E46786
Electrical Wiring Diagram (Typical, compressor only).................................D71419
Appendix 2 ~ Parts Lists & Illustrations
.......................................
37
Crankcase – 1..................................................................................................... 39
Crankcase – 2..................................................................................................... 41
Crankcase – 3..................................................................................................... 43
First Stage Cylinder ............................................................................................ 45
First Stage Suction Valve Cover ......................................................................... 47
First Stage Delivery Valve Cover ........................................................................ 49
First State Suction & Delivery Valves ................................................................. 51
Crankshaft & Connecting Rods........................................................................... 53
First Stage Crosshead ........................................................................................ 55
First Stage Piston ............................................................................................... 57
First Stage Air & Oil Glands ................................................................................ 59
Oil pump ............................................................................................................. 61
Oil Pump Filter .................................................................................................... 63
First Stage Cooler ............................................................................................... 65
First Stage Pipe Work ......................................................................................... 67
Summary of Contents for 5280D.1.IAC
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Page 44: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 38 1440 doc CRANKCASE 1...
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Page 48: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 42 1440 doc CRANKCASE 3...
Page 50: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 44 1440 doc CYLINDER 1st STAGE...
Page 52: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 46 1440 doc SUCTION VALVE COVER...
Page 60: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 54 1440 doc CROSSHEAD 1st STAGE...
Page 62: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 56 1440 doc PISTON 1st STAGE...
Page 64: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 58 1440 doc GLAND 1st STAGE...
Page 66: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 60 1440 doc OIL PUMP...
Page 68: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 62 1440 doc OIL PUMP FILTER...
Page 70: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 64 1440 doc INTERCOOLER...
Page 72: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 66 1440 doc 1st STAGE PIPE WORK...
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Page 98: ...App 408 Customer PET controller installation guide user s manual Page 2 App 408C 98155 1015...
Page 120: ...CompAir UK Ltd APP 004 ANTI VIBRATION MOUNTS Page 2 app004 doc...
Page 122: ...CompAir UK Ltd PUBLICATION APP070 PRESSURE GAUGES GENERAL Page 2 app070 doc...
Page 128: ...CompAir UK Ltd PUBLICATION APP 138 3 WAY SOLENOID VALVES PS2197 Page 2 app138 doc...
Page 130: ...CompAir UK PUBLICATION APP034 ELECTRIC MOTOR MAINTENANCE GENERAL Page 2 APP034 doc...
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