RECOMMENDED SERVICE PLAN – 5280D.1-M
CompAir UK Ltd
Page 2
5280D - MINERAL OIL
IMPORTANT - DAILY & BEFORE STARTING
CHECK OIL LEVEL TOP UP AS NECESSARY.
RSP5280DM.4
Change oil & oil filter element.
Change suction filter element.
Replace bursting disc.
Replace 3
rd
stage piston ring set.
Service 1
st
, 2
nd
& 3
rd
stage valve’s.
Service non-return valve.
Replace DDV diaphragm and joint.
PARTS REQUIRED
No Off Part Ref
Mineral oil - 20 litres. (total capacity 50 litres)
3
98384.1029
Oil filter
1
98262.199
Suction filter element
1
98262.1019
Bursting disc kit
1
C201556.100
Service kit 1
st
stage valve
1
98650.2007
Service kit 2
nd
stage valve
1
98650.1827
3
rd
stage piston ring kit
1
98477.1153
Service kit 3
rd
stage valve
1
98650.1833
‘O’ ring kit valve maintenance
1
98504.1383
Fibre washers
2
C66210.30
Non-return valve service kit
1
98650.1940
Washer for strainers
3
98504.1417
Joint for gland door
2
C10190-103
Joint for crankcase door
1
C10190-101
DDV diaphragm
1
C201843
DDV joint
1
C201839
Check and clean separator strainers & drain lines.
Check belt drive for alignment and tension. Adjust as necessary.
Check for oil & air leaks.
Check tightness of all fasteners.
Check for leaks & operation of D.D.V’s.
Check condition of all ancillaries.
Check condition of 1
st
, 2
nd
& 3
rd
stage cylinder bores.
Check piston stand-out on 1
st
and 2
nd
stages.
Renew rider rings if stand-out is below permitted level.
Check condition of anti-vibration mounts. Adjust as required.
Check security of piston rod /crosshead nuts.
Check security of crankshaft balance weight bolts.
Inspect crossheads and guides for scoring.
Check crankcase internal oil pipe for security.
Check safety valves setting.
Check internal cleanliness of drive motor.
Check starter contacts for arcing and pitting.
Check inter-stage cooler tubes for internal fouling or blockage.
Check operation of safety devices ,high temp, high pressure, water flow switch’s etc.
Check water jacket internally for build up of scale and corrosion.
Check 1
st
& 2
nd
stage oil scraper glands. Renew if oil leakage excessive.
8000 HOURS
SERVICE
REPEAT AT
40000
HOURS
Check 1
st
stage air seal glands. Renew if leakage excessive.
5280D:m.doc
Summary of Contents for 5280D.1.IAC
Page 3: ...DATE REMARKS DATE REMARKS logsheet5280 d...
Page 9: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 6 1440 doc...
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Page 44: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 38 1440 doc CRANKCASE 1...
Page 46: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 40 1440 doc CRANKCASE 2...
Page 48: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 42 1440 doc CRANKCASE 3...
Page 50: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 44 1440 doc CYLINDER 1st STAGE...
Page 52: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 46 1440 doc SUCTION VALVE COVER...
Page 60: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 54 1440 doc CROSSHEAD 1st STAGE...
Page 62: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 56 1440 doc PISTON 1st STAGE...
Page 64: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 58 1440 doc GLAND 1st STAGE...
Page 66: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 60 1440 doc OIL PUMP...
Page 68: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 62 1440 doc OIL PUMP FILTER...
Page 70: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 64 1440 doc INTERCOOLER...
Page 72: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 66 1440 doc 1st STAGE PIPE WORK...
Page 74: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 68 1440 doc...
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Page 98: ...App 408 Customer PET controller installation guide user s manual Page 2 App 408C 98155 1015...
Page 120: ...CompAir UK Ltd APP 004 ANTI VIBRATION MOUNTS Page 2 app004 doc...
Page 122: ...CompAir UK Ltd PUBLICATION APP070 PRESSURE GAUGES GENERAL Page 2 app070 doc...
Page 128: ...CompAir UK Ltd PUBLICATION APP 138 3 WAY SOLENOID VALVES PS2197 Page 2 app138 doc...
Page 130: ...CompAir UK PUBLICATION APP034 ELECTRIC MOTOR MAINTENANCE GENERAL Page 2 APP034 doc...
Page 133: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 74 1440 doc...